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Flowmeter uncertainty/specificationsTo ensure continuous accurate measurement, flowmeters must be calibrated. The calibration is conducted at Siemens flow facilities accredited according to ISO/IEC 17025 by DANAK. The accreditation body DANAK has signed the ILAC MRA agreement (International Laboratory Accreditation Corporation - Mutual Recognition Arrangement). Therefore the accreditation ensures international traceability and recognition of the test results in 39 countries worldwide, including the US (NIST traceability). A calibration certificate is shipped with every sensor and calibration data are stored in the SENSORPROM memory unit. FC410 and FC430 meters have the calibration data written to the front end section. A backup of all calibrations and PDF copies of all certificates are stored in the SensorFlash. FCS400 sensors | 5 % | 50 % (Qnom)1) | 100 % (Qmax)2) |
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| kg/h | (lb/h) | kg/h | (lb/h) | kg/h | (lb/h) | DN 15 (½”) | 320 | (705) | 3 700 | (8 157) | 6 400 | (14 110) | DN 25 (1”) | 855 | (1 951) | 11 500 | (25 353) | 17 700 | (39 022) | DN 50 (2”) | 3 535 | (7 793) | 52 000 | (114 640) | 70 700 | (155 867) | DN 80 (3”) | 9 050 | (19 952) | 136 000 | (299 828) | 181 000 | (399 036) | DN 100 (4”) | 26 000 | (57 320) | 285 800 | (630 081) | 520 000 | (1 146 404) | DN 150 (6”) | 43 100 | (94 800) | 459 200 | (1 012 362) | 860 000 | (1 895 976) |
MASS 2100 and FC300 sensors | 5 % | 50 % (Qnom)1) | 100 % (Qmax)2) |
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| kg/h | (lb/h) | kg/h | (lb/h) | kg/h | (lb/h) | DI 1.5 (1/16”) | 1.5 | (3.3) | 15 | (33) | 30 | (66) | DI 3 (1/8”) | 12 | (26) | 125 | (275) | 250 | (550) | DN 4 (1/6”) | 17.5 | (38) | 175 | (386) | 350 | (770) | DI 6 (¼”) | 50 | (110) | 500 | (1 102) | 1 000 | (2 200) | DI 15 (½”) | 280 | (617) | 2 800 | (6 173) | 5 600 | (12 345) |
1) Qnom = Δ 1 barg @ water 20 °C 2) Qmax = 10 m/sec @ water 20 °C - Qmax (100 %) is calibrated with water at:
- FCS400 sensors: a pressure drop of 1 bar (14.5 psi)
- MASS 2100 sensors (all except Di 1.5): a flow speed of 10 m/s (Di 1.5: a flow speed of 4.7 m/s)
- For flow > 5 % of the sensors max. flow rate, the error can be read directly from the curve below.
- For flow < 5 % of the sensors max. flow rate, use the formula to calculate the error.
- The error curve is plotted from the formula:
E = Error [%] Z = Zero point error [kg/h]1) qm = Mass flow [kg/h] Cal. = Calibrated flow accuracy: 0.10 or 0.15 1) Zero point error for each sensor is shown in the tables below. Reference conditions for flow calibration (ISO 9104 and DIN/EN 29104) | Flow conditions | Fully developed flow profile | Temperature, medium | 20 °C ± 2 °C (68 °F ± 3.6 °F) | Temperature, ambient | 20 °C ± 2 °C (68 °F ± 3.6 °F) | Liquid pressure | 2 ± 1 bar | Density | 0.997 g/cm3 | Brix | 40 °Brix | Supply voltage | Un ± 1 % | Warming-up time | 30 min. | Cable length | 5 m between transmitter and sensor |
Additions in the event of deviations from reference conditions | Current output | As pulse output ± (0.1 % of actual flow +0.05 % FSO) | Effect of ambient temperature | - Display/frequency/pulse output:
< ± 0.003 % / K act. - Current output:
< ± 0.005 % / K act.
| Effect of supply voltage | < 0.005 % of measuring value on 1 % alteration |
Sensor type | FC300 | MASS 2100 |
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Sensor size | DN 4 (1/6”) | DI 1.5 (1/16”) | DI 3 (1/8”) | DI 6 (¼“) | DI 15 (½“) | Number of measuring pipes | 1 | 1 | 1 | 1 | 1 | Mass flow | | Linearity error1) | % of rate | 0.10 | 0.10 | 0.10 | 0.10 | 0.10 | Repeatability error | % of rate | 0.05 | 0.05 | 0.05 | 0.05 | 0.05 | Max. zero point error | [kg/h] | 0.010 | 0.001 | 0.010 | 0.050 | 0.200 | Density | | Density error2) | [g/cm3] | 0.00253) | 0.001 | 0.0015 | 0.0015 | 0.0005 | Repeatability error | [g/cm3] | 0.0002 | 0.0002 | 0.0002 | 0.0002 | 0.0001 | Range | [g/cm3] | 0 … 2.9 | 0 … 2.9 | 0 … 2.9 | 0 … 2.9 | 0 … 2.9 | Temperature | | Error | [°C (°F)] | 0.5 (0.9) | 0.5 (0.9) | 0.5 (0.9) | 0.5 (0.9) | 0.5 (0.9) | Brix | | Error | [°Brix] | 0.3 | 0.2 | 0.3 | 0.3 | 0.1 |
1) For reference conditions: ISO 9104 and DIN/EN 29104. Increased error can be expected for gas mass flow measurement (For gas measurement typically + 0.25 % error). 2) Accuracy is only valid when sensor is density-calibrated. 3) Hastelloy C22 version. Sensor type | FCS400 |
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Sensor size | DN 15 (½”) | DN 25 (1”) | DN 50 (2”) | DN 80 (3”) | DN 100 (4”) | DN 150 (6”) | Number of measuring pipes | 2 | 2 | 2 | 2 | 2 | 2 | Mass flow | | | | | | | Linearity error1) | % of rate | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | Repeatability of flowrate at rates > 5 % of Qmax | % of rate | 0.05 | 0.05 | 0.05 | 0.05 | 0.1 | 0.1 | Max. zero point error | [kg/h (lb/min)] | 0.2 (0.007) | 2.0 (0.071) | 7.5 (0.28) | 18.0 (0.66) | 41.6 (91.7) | 68.8 (151.7) | Density | | | | | | | Density error | (Standard) [g/cm3] | 0.005 | 0.005 | 0.005 | 0.005 | 0.005 | 0.005 | (Extended) [g/cm3] | 0.0005 | 0.0005 | 0.0005 | 0.0005 | 0.001 | 0.001 | Range | [kg/dm3] | 0.001 ... 5.0 | 0.001 ... 5.0 | 0.001 ... 5.0 | 0.001 ... 5.0 | 0.001 ... 5.0 | 0.001 ... 5.0 | Repeatability error | [kg/m3] | ± 0.25 | ± 0.25 | ± 0.25 | ± 0.25 | ± 0.25 | ± 0.25 | Temperature | | | | | | | Error | [°C (°F)] | 0.5 (0.9) | 0.5 (0.9) | 0.5 (0.9) | 0.5 (0.9) | 0.5 (0.9) | 0.5 (0.9) | Brix2) | | | | | | | Error | [°Brix] | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 |
1) For reference conditions: ISO 9104 and DIN/EN 29104. Increased error can be expected for gas mass flow measurement (For gas measurement typically + 0.25 % error). 2) Flow and density calibration (1 kg/m³) required. Brix/Plato and Fraction available as PVR. Technical specifications PROFIBUS PA/DP for FCT030General specifications | | PROFIBUS device profile | 3.00 Class B |
Electrical specification DPPhysical layer specifications | | Applicable standard | IEC 61158/EN 50170 | Physical Layer (Transmission technology) | RS 485 | Transmission speed | ≤ 12 Mbits/s | Number of stations | Up to 32 per line segment, (maximum total of 126) | Cable specification (Type A) | | Cable design | Two wire twisted pair | Shielding | CU shielding braid or shielding braid and shielding foil | Impedance | 35 up to 165 Ω at frequencies from 3 … 20 MHz | Cable capacity | < 30 pF per meter | Core diameter | > 0.34 mm2, corresponds to AWG 22 | Resistance | < 110 Ω per km | Signal attenuation | Max. 9 dB over total length of line section | Max. bus length | 100 m at 12 Mbit/s, up to 1.2 km at 93.75 kbit/s. Extendable by repeaters |
Electrical specification PAPhysical layer specifications | | Applicable standard | IEC 61158/EN 50170 | Physical Layer (Transmission technology) | IEC-61158-2 | Transmission speed | 31.25 Kbits/s | Number of stations | Up to 32 per line segment, (maximum total of 126) | Max. basic current [IB] | 14 mA | Fault current [IFDE] | 0 mA | Bus voltage | 9 … 32 V (non Ex) | Preferred cable specification (Type A) | | Cable design | Two wire twisted pair | Conductor area (nominal) | 0.8 mm2 (AWG 18) | Loop resistance | 44 Ω/km | Impedance | 100 Ω ± 20 % | Wave attenuation at 39 kHz | 3 dB/km | Capacitive asymmetry | 2 nF/km | Bus termination | Passive line terminated on both ends | Max. bus length | Up to 1.9 km. Extendable by repeaters |
IS (Intrinsic Safety) data | |
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Required sensor electronics | Compact mounted SITRANS FCT030 | FISCO | Yes | Max. UI | 17.5 V | Max. II | 380 mA | Max. PI | 5.32 V | Max. LI | 10 μH | Max. CI | 5 nF | Max. UO | 1.3 V | Max. IO | 50 μA | FISCO cable requirements | | Loop resistance RC | 15 … 150 Ω/km | Loop inductance LC | 0.4 … 1 mH/km | Capacitance CC | 80 … 200 nF/km | Max. Spur length in IIC and IIB | 30 m | Max. Trunk length in IIC | 1 km | Max. Trunk length in IIB | 5 km |
PROFIBUS parameter supportThe following parameters are accessible using a Class 1 Master. Cyclic services: | | |
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Input (Master view) | Parameter | FCT030 | | Mass flow | ✓ | | Volume flow | ✓ | | Media temperature | ✓ | | Frame temperature | ✓ | | Standard volume flow | ✓ | | Density | ✓ | | Fraction A1) | ✓ | | Fraction B1) | ✓ | | Pct Fraction A1) | ✓ | | Pct Fraction B1) | ✓ | | Totalizer 1 | ✓ | | Totalizer 2 | ✓ | | Totalizer 3 | ✓ | | Digital dosing control | ✓ | | Analog dosing control | ✓ | | Dosing status | ✓ | Output (Master view) | Control totalizer 1+2+3 | ✓ | | Control commands as Zero point adjustment | ✓ |
1) Requires a flowmeter ordered with fraction option. Technical specifications PROFIBUS PA/DP for MASS 6000General specifications | | PROFIBUS device profile | 4 and 3 | Certified | Yes, according to Profile for process control devices V3.00. | MS0 connections | 1 | MS1 connections | 1 | MS2 connections | 2 |
Electrical specification DPPhysical layer specifications | | Applicable standard | IEC 61158/EN 50170 | Physical Layer (Transmission technology) | RS 485 | Transmission speed | ≤ 1.5 Mbits/s | Number of stations | Up to 32 per line segment, (maximum total of 126) | Cable specification (Type A) | | Cable design | Two wire twisted pair | Shielding | CU shielding braid or shielding braid and shielding foil | Impedance | 35 up to 165 Ω at frequencies from 3 … 20 MHz | Cable capacity | < 30 pF per meter | Core diameter | > 0.34 mm2, corresponds to AWG 22 | Resistance | < 110 Ω per km | Signal attenuation | Max. 9 dB over total length of line section | Max. bus length | 200 m at 1500 kbit/s, up to 1.2 km at 93.75 kbit/s. Extendable by repeaters |
Electrical specification PAPhysical layer specifications | | Applicable standard | IEC 61158/EN 50170 | Physical Layer (Transmission technology) | IEC-61158-2 | Transmission speed | 31.25 Kbits/s | Number of stations | Up to 32 per line segment, (maximum total of 126) | Max. basic current [IB] | 14 mA | Fault current [IFDE] | 0 mA | Bus voltage | 9 … 32 V (non Ex) | Preferred cable specification (Type A) | | Cable design | Two wire twisted pair | Conductor area (nominal) | 0.8 mm2 (AWG 18) | Loop resistance | 44 Ω/km | Impedance | 100 Ω ± 20 % | Wave attenuation at 39 kHz | 3 dB/km | Capacitive asymmetry | 2 nF/km | Bus termination | Passive line terminated on both ends | Max. bus length | Up to 1.9 km. Extendable by repeaters |
IS (Intrinsic Safety) data | |
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Required sensor electronics | Compact mounted SITRANS F C MASS 6000 Ex d | FISCO | Yes | Max. UI | 17.5 V | Max. II | 380 mA | Max. PI | 5.32 V | Max. LI | 10 μH | Max. CI | 5 nF | Max. UO | 1.3 V | Max. IO | 50 μA | FISCO cable requirements | | Loop resistance RC | 15 … 150 Ω/km | Loop inductance LC | 0.4 … 1 mH/km | Capacitance CC | 80 … 200 nF/km | Max. Spur length in IIC and IIB | 30 m | Max. Trunk length in IIC | 1 km | Max. Trunk length in IIB | 5 km |
PROFIBUS parameter supportThe following parameters are accessible using a MS0 relationship from a Class 1 Master. MS0 specifies cyclic Data Exchange between a Master and a Slave. Cyclic services: | | |
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Input (Master view) | Parameter | MASS 6000 | | Mass flow | ✓ | | Volume flow | ✓ | | Temperature | ✓ | | Density | ✓ | | Fraction A1) | ✓ | | Fraction B1) | ✓ | | Pct Fraction A1) | ✓ | | Totalizer 1 | ✓ | | Totalizer 22) | ✓ | | Batch progress2) | ✓ | | Batch setpoint | ✓ | | Batch compensation | ✓ | | Batch status (running ...) | ✓ | Output (Master view) | Set Totalizer 1+2 | ✓ | | Set Mode Totalizer 1+2 | ✓ | | Batch control (start, stop …) | ✓ | | Batch setpoint | ✓ | | Batch compensation | ✓ |
1) Requires a SENSORPROM containing valid fraction data. 2) Value returned is dependent on the BATCH function. When ON, Batch progress is returned. When OFF, TOTALIZER 2 is returned.
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