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PCS 7 LAB CollectionThe PCS 7 LAB Collection is preconfigured for the SIMATIC PCS 7 system platform defined in the following section. It supports the laboratory automation with SIMATIC PCS 7 by means of: - Setting the measurement ranges and units for analog values on the operator interface (OS)
- Source code for the connection of serially communicating devices, e.g.
- Sartorius scales
- Huber thermostats
- Bronkhorst coriolis flow meters
- Example for creating a device-specific driver as CMT (Control Module Type)
- Examples for typical basic laboratory functions such as dosing, inerting, temperature monitoring etc.
- Sample macros for
- Data export to Microsoft Excel
- SFC control from Microsoft Excel
- Functions for the definition of different access rights for laboratory personnel (Lab_Assistant) and laboratory operators (Lab_Operator)
- Function blocks (including sample programs) for recording values up to a recording cycle time of 10 ms
- Documented application examples
System platform for PCS 7 LAB CollectionThe license of the PCS 7 LAB Collection authorizes the user to download a preconfigured laboratory automation project. In addition to automation examples of typical laboratory applications, this also includes the source code for the laboratory devices supported. Hardware and SIMATIC PCS 7 system software for automation, engineering, operator control and monitoring can be ordered individually using the following configuration lists, the main SIMATIC PCS 7 Catalog ST PCS 7, and the supplementary SIMATIC Catalogs, e.g. ST 70, ST 80 or IK PI. The hardware and software components described in the configuration lists of the PCS 7 LAB Collection are categorized as follows: - System for automation, engineering, operator control and monitoring, alternatives:
- All-in-one system with the SIMATIC PCS 7 functionality for operator control and monitoring (OS), engineering (ES) and automation (AS) in one device: SIMATIC PCS 7 BOX RTX ES/OS compact system
- Distributed system in which the AS functionality is allocated to an external SIMATIC PCS 7 automation system: SIMATIC PCS 7 AS RTX and SIMATIC PCS 7 ES/OS system (e.g. SIMATIC PCS 7 BOX ES/OS system)
- Distributed I/O for connection of laboratory devices, based on ET 200pro or ET 200S
- Components for serial connection of third-party devices, based on ET 200S
Configuration list for SIMATIC PCS 7 BOX RTX ES/OS complete systemQuantity | Article number | Designation |
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1 | 6ES7650-·····-···· | SIMATIC PCS 7 BOX RTX ES/OS system with SIMATIC PCS 7 ES, OS and AS system functionality, assembled and preinstalled; based on SIMATIC IPC627D with Windows 7 Ultimate 32-bit operating system, multi-language (English, German, French, Italian, Spanish, Chinese) as well as with SIMATIC PCS 7 ES Single Station V8.2 including 250 AS/OS Runtime PO, 5 languages (German, English, French, Italian, Spanish), SIMATIC PCS 7 runtime license RTX, SIMATIC WinAC RTX 2010 and SIMATIC PCS 7 V8.2 Software Media Package | -4BA00-2L·· | Intel Core i3‑4330TE processor (2 cores/4 threads, 2.4 GHz, 4 MB cache, VT‑x); main memory 8 GB, DDR3 1600, DIMM; 250 GB HDD SATA; DVD±R/RW | -4BB00-2L·· | Xeon E3‑1268Lv3 processor (4 cores/8 threads, 2.3 (3.3) GHz, 8 MB cache, VT‑d, AMT); main memory 8 GB DDR3 1600, DIMM; 240 GB SSD; DVD±R/RW | -4BC00-2L·· | CPU Xeon E3‑1268Lv3 (4 Cores/8 Threads, 2.3 (3.3) GHz, 8 MB cache, VT‑d, AMT); RAM 8 GB DDR3 1600, DIMM, ECC; RAID1, 2 × 320 GB HDD SATA (2.5"); DVD±R/RW | -4B·00-2LA | Without panel | -4B·00-2LB | 22" Single Touch Panel, 1920 × 1080 pixels | -4B·00-2L·0/1/2/3/4/5 | 110/230 V AC industrial power supply to NAMUR; European power cable (0), Great Britain (1), Switzerland (2), USA (3), Italy (4), China (5) | -4B·00-2L·6 | 24 V DC industrial power supply | 1 | 6ES7652-0XD28-2YB5/-2YH5 | SIMATIC PCS 7 SFC Visualization V8.2 for display and operation of SFC sequence controls on an operator station; 6 languages (German, English, French, Italian, Spanish, Chinese) Delivery form package (...-2YB5) / online delivery (...-2YH5) |
Optional accessories Quantity | Article number | Designation |
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1 | 6ES7648-0CB00-0YA0 | SIMATIC PC keyboard (USB connection); keyboard layout German/international | 1 | 6AV2181-8AT00-0AX0 | SIMATIC HMI USB mouse; optical mouse with scroll wheel and USB connection, color anthracite |
Additional accessories Possible additional accessories (to be provided by customer): Configuration list for combination of SIMATIC PCS 7 ES/OS system and SIMATIC PCS 7 AS RTXExample 1: SIMATIC PCS 7 BOX ES/OS System and SIMATIC PCS 7 AS RTX Quantity | Article number | Designation |
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1 | 6ES7650-·····-···· | SIMATIC PCS 7 BOX ES/OS System with SIMATIC PCS 7 system functionality ES and OS, assembled and pre-installed; based on SIMATIC IPC627D with operating system Windows 7 Ultimate 64-bit, multi-language (German, English, French, Italian, Spanish, Chinese) and with SIMATIC PCS 7 ES Single Station V8.2 including 250 AS/OS Runtime PO, 5 languages (German, English, French, Italian, Spanish), SIMATIC PCS 7 BCE V8.2 runtime license and SIMATIC PCS 7 V8.2 Software Media Package | -4BA81-2N·· | Intel Core i3‑4330TE processor (2 cores/4 threads, 2.4 GHz, 4 MB cache, VT‑x); main memory 8 GB, DDR3 1600, DIMM; 250 GB HDD SATA; DVD±R/RW | -4BB81-2N·· | Xeon E3‑1268Lv3 processor (4 cores/8 threads, 2.3 (3.3) GHz, 8 MB cache, VT‑d, AMT); main memory 8 GB DDR3 1600, DIMM; 240 GB SSD; DVD±R/RW | -4BC81-2N·· | Xeon E3‑1268Lv3 processor (4 cores/8 threads, 2.3 (3.3) GHz, 8 MB cache, VT‑d, AMT); main memory 8 GB DDR3 1600, DIMM, ECC; RAID1, 2 × 320 GB SATA (2.5"); DVD±R/RW | -4B·81-2NA | Without panel | -4B·81-2NB | 22" Single Touch Panel, 1920 × 1080 pixels | -4B·81-2N·0/1/2/3/4/5 | 110/230 V AC industrial power supply to NAMUR; power cable Europe (0); Great Britain (1), Switzerland (2), USA (3), Italy (4), China (5) | -4B·81-2N·6 | 24 V DC industrial power supply | 1 | 6ES7654-0UE23-0XX0 | SIMATIC PCS 7 AS RTX Assembled and pre-installed automation system based on SIMATIC IPC427D with Windows 7 Ultimate 32-bit operating system, multi-language (English, German, French, Italian, Spanish, Chinese), WinAC RTX 2010 controller software and SIMATIC IPC DiagMonitor diagnostic software, pre-installed on SSD 80 GB and restore DVD SIMATIC PCS 7 AS Runtime License for 100 PO | 1 | 6ES7653-2BA00-0XB5/-0XH5 | SIMATIC PCS 7 AS Runtime License for 100 POs accumulative, language-neutral Delivery form package (...-0XB5) / online delivery (...-0XH5) | 1 | 6ES7652-0XD28-2YB5/-2YH5 | SIMATIC PCS 7 SFC Visualization V8.2 for display and operation of SFC sequence controls on an operator station; 6 languages (German, English, French, Italian, Spanish, Chinese) Delivery form package (...-2YB5) / online delivery (...-2YH5) |
Example 2: Other SIMATIC PCS 7 ES/OS system and SIMATIC PCS 7 AS RTX If the SIMATIC PCS 7 AS RTX is not combined with a SIMATIC PCS 7 BOX ES/OS system but with a different SIMATIC PCS 7 ES/OS system, the SIMATIC PCS 7 AS/OS Engineering Software and the SIMATIC PCS 7 OS Software Single Station are not part of the scope of delivery, and must be ordered separately. The above configuration list is then changed as follows: Quantity | Article number | Designation |
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1 | | SIMATIC PCS 7 ES/OS system as alternative to SIMATIC PCS 7 BOX ES/OS system (included with product or article number of a SIMATIC PCS 7 Industrial Workstation selected using Configurator) | 1 | 6ES7654-0UE23-0XX0 | SIMATIC PCS 7 AS RTX Assembled and pre-installed automation system based on SIMATIC IPC427D with Windows 7 Ultimate 32-bit operating system, multi-language (English, German, French, Italian, Spanish, Chinese), WinAC RTX 2010 controller software and SIMATIC IPC DiagMonitor diagnostic software, pre-installed on SSD 80 GB and restore DVD SIMATIC PCS 7 AS Runtime License for 100 PO | 1 | 6ES7653-2BA00-0XB5/-0XH5 | SIMATIC PCS 7 AS Runtime License for 100 POs accumulative, language-neutral Delivery form package (...-0XB5) / online delivery (...-0XH5) | 1 | 6ES7652-0XD28-2YB5/-2YH5 | SIMATIC PCS 7 SFC Visualization V8.2 for display and operation of SFC sequence controls on an operator station; 6 languages (German, English, French, Italian, Spanish, Chinese) Delivery form package (...-2YB5) / online delivery (...-2YH5) | 1 | 6ES7658-5AX28-0YA5/-0YH5 | SIMATIC PCS 7 AS/OS Engineering Software V8.2 Unlimited POs, 5 languages (English, German, French, Italian, Spanish) Delivery form package (...-0YA5) / online delivery (...-0YH5) | 1 | 6ES7658-2AA28-0YA0/-0YH0 | SIMATIC PCS 7 OS Software Single Station V8.2 including 100 OS Runtime PO, 5 languages (German, English, French, Italian, Spanish) Delivery form package (...-0YA0) / online delivery (...-0YH0) | 1 | 6ES7658-2XA00-0XB0/-0XH0 | SIMATIC PCS 7 OS Runtime License 100POs for adding OS Runtime POs, accumulative, language-neutral Delivery form package (...-0XB0) / online delivery (...-0XH0) |
Optional accessories Quantity | Article number | Designation |
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1 | 6ES7648-0CB00-0YA0 | SIMATIC PC keyboard (USB connection); keyboard layout German/international | 1 | 6AV2181-8AT00-0AX0 | SIMATIC HMI USB mouse; optical mouse with scroll wheel and USB connection, color anthracite |
Further accessories: Possible additional accessories (to be provided by customer): Configuration list for ET 200pro I/O systemArrangement of the ET 200pro modules to match the configuration Quantity | Article number | Designation |
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1 | 6ES7141-4BF00-0AB0 | Digital input module 8 DI for ET 200pro High Feature, 24 V DC, with module diagnostics; including bus module | 1 | 6ES7142-4BD00-0AB0 | Digital output module 4 DO for ET 200pro High Feature, 24 V DC, 2 A, with module diagnostics; including bus module | 1 | 6ES7144-4FF01-0AB0 | Analog input module 4 AI U for ET 200pro High Feature, ± 10 V; ± 5 V; 0 ... 10 V; 1 ... 5 V, with channel diagnostics; including bus module | 1 | 6ES7144-4GF01-0AB0 | Analog input module 4 AI I for ET 200pro High Feature, ± 20 mA; 0 ... 20 mA; 4 ... 20 mA, with channel diagnostics; including bus module | 1 | 6ES7144-4JF00-0AB0 | Analog input module 4 AI RTD for ET 200pro High Feature, resistors: 150, 300, 600 and 3000 Ω; resistance thermometers: Pt100, 200, 500, 1000, Ni100, 120, 200, 500 and 1000; with channel-discrete diagnostics, including bus module. | 1 | 6ES7145-4FF00-0AB0 | Analog output module 4 AO U for ET 200pro High Feature, ± 10 V; 0 ... 10 V; 1 ... 5 V, channel diagnostics; including bus module | 1 | 6ES7145-4GF00-0AB0 | Analog output module 4 AO I for ET 200pro High Feature, ± 20 mA; 0 ... 20 mA; 4 ... 20 mA, channel diagnostics; including bus module | 1 | 6ES7154-2AA01-0AB0 | Interface module IM 154‑2 for ET 200pro High Feature; including terminating module | 6 | 6ES7194-4CA00-0AA0 | Interface module CM IO 4 x M12 4 x M12 sockets for connection of digital/analog sensors or actuators to ET 200pro | 1 | 6ES7194-4CB00-0AA0 | Interface module CM IO 8 x M12 8 x M12 sockets for connection of digital sensors or actuators to ET 200pro | 1 | 6ES7194-4GA00-0AA0 | ET 200pro module rack, narrow for interface, electronics and power modules: 500 mm |
Optional accessories Quantity | Article number | Designation |
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1 | 6EP1336-3BA10 | SITOP PSU8200, 1‑phase, 24 V DC, 20 A Stabilized power supply; input: 120 to 230 V AC/DC, output: 24 V DC, 20 A |
Additional accessories Possible additional accessories (to be provided by customer): - Cable material for connection of 120/230 VAC supply
- Cable material for 24 VDC power supply
- PROFIBUS cable
- M12 connector for ET 200pro
Configuration list for ET 200S I/O systemArrangement of the ET 200S modules to match the configuration Quantity | Article number | Designation |
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1 | 6ES7131-4BD01-0AB0 | DI 4 × 24 V DC, High Feature; Digital input module for ET 200S with diagnostics; short-circuit monitoring; ordering unit 5 units | 1 | 6ES7132-4BB31-0AB0 | DO 2 x DC 24 V/2 A, High Feature, digital output module for ET 200S with diagnostics; channel-based switching of substitute value on failure of CPU (parameterizable), channel-based short-circuit monitoring, channel-based wire-break monitoring (on "1" signal); ordering unit: 5 units | 2 | 6ES7134-4FB01-0AB0 | AI 2 × U (± 5 V, 1 ... 5 V, ± 10 V) /13-bit, standard analog module for ET 200S; module-internal diagnostics, overflow/underflow diagnostics | 2 | 6ES7134-4GB01-0AB0 | AI 2 × I, 2-wire MU (4 ... 20 mA)/ 13-bit, standard analog module for ET 200S; module-internal diagnostics, overflow/underflow diagnostics, wire-break monitoring | 2 | 6ES7134-4GB11-0AB0 | AI 2 × I, 4-wire MU (± 20 mA, 4 ... 20 mA) / 13-bit, standard analog module for ET 200S; module-internal diagnostics, overflow/underflow diagnostics, wire-break monitoring | 1 | 6ES7134-4JB51-0AB0 | AI 2/4 × RTD standard for resistance thermometer or resistance measurement analog module for ET 200S - 2 inputs (3-wire and 4-wire connection) / 4 inputs (2-wire connection)
- Max. resolution 15 bits + sign
- Resistance thermometer Pt100, Ni100
- Module diagnostics: Overflow/underflow, internal fault, parameterization error
- Channel-based wire-break monitoring
| 2 | 6ES7135-4LB02-0AB0 | AO 2 × U (1 ... 5 V, ± 10 V) /15-bit, High Feature analog output module for ET 200S - Diagnostics inside module
- Parameterizable connection of substitute value in case of CPU stop
- Short-circuit monitoring
| 2 | 6ES7135-4MB02-0AB0 | AO 2 × I (± 20 mA, 4 ... 20 mA) / 15-bit, High Feature analog output module for ET 200S - Diagnostics inside module
- Parameterizable connection of substitute value in case of CPU stop
- Short-circuit monitoring
| 1 | 6ES5710-8MA11 | SIMATIC S5, 35 mm DIN rail, length 483 mm for 19" cabinets | 5 | 6ES7193-4CA40-0AA0 | Terminal module TM-E15S26-A1 2 × 6 terminals, terminal access to AUX1 bus, AUX1 interconnected to the left, screw-type terminal; ordering unit 5 units | 2 | 6ES7138-4CA01-0AA0 | PM-E power module; 24 V DC/10 A - Monitoring of the load voltage
| 2 | 6ES7193-4CC20-0AA0 | Terminal module TM-P15S23-A1 2 × 3 terminals, terminal access to AUX1 bus, AUX1 interconnected to the left, screw-type terminal; ordering unit 1 unit | 1 | 6ES7151-1BA02-0AB0 | Interface module IM 151-1 for ET 200S, High Feature |
Optional accessories Quantity | Article number | Designation |
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1 | 6EP1336-3BA10 | SITOP PSU8200, 1‑phase, 24 V DC, 20 A Stabilized power supply; input: 120 to 230 V AC/DC, output: 24 V DC, 20 A |
Additional accessories Possible additional accessories (to be provided by customer): - Cable material for connection of 120/230 VAC supply
- Cable material for 24 VDC power supply
- PROFIBUS cable
Configuration list for ET 200S components for serial connection of third-party devicesThe PCS 7 LAB Collection supports the connection of devices communicating in serial mode via ET 200S interface modules 1SI. A block library for addressing the devices is supplied with the PCS 7 LAB Collection. Quantity | Article number | Designation |
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8 | 6ES7138-4DF01-0AB0 | Interface module 1SI with RS 232C/422/485 serial interface; ASCII and 3964R protocol | 1 | 6ES5710-8MA11 | SIMATIC S5 35 mm DIN rail Length: 483 mm (for 19" cabinets) | 2 | 6ES7193-4CA40-0AA0 | TM‑E15S26‑A1 terminal module 2 × 6 terminals, terminal access to AUX1 bus, AUX1 interconnected to the left, screw-type terminal; order unit 5 units | 1 | 6ES7138-4CA01-0AA0 | PM-E power module; 24 V DC/10 A With monitoring of the load voltage | 1 | 6ES7193-4CC20-0AA0 | TM-P15S23‑A1 terminal module 2 × 3 terminals, terminal access to AUX1 bus, AUX1 interconnected to the left, screw-type terminal; order unit 1 unit | 1 | 6ES7151-1BA02-0AB0 | Interface module IM 151-1 for ET 200S, High Feature |
InstallationSetup and installation depend on the space available and the requirements of the operating environment in the laboratory. According to the construction guidelines of the SIMATIC PCS 7 process control system, the products defined by means of the configuration lists are suitable not only for wall mounting, but also for mounting in enclosures or cabinets. This enables you to be very flexible in planning the construction. Both centralized and distributed structure versions can be implemented.
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