The PCS 7 LAB Collection is preconfigured for the SIMATIC PCS 7 system platform defined in the following section. It supports the laboratory automation with SIMATIC PCS 7 by means of:
Setting the measurement ranges and units for analog values on the operator interface (OS)
Source code for the connection of serially communicating devices, e.g.
Sartorius scales
Huber thermostats
Bronkhorst coriolis flow meters
Example for creating a device-specific driver as CMT (Control Module Type)
Examples for typical basic laboratory functions such as dosing, inerting, temperature monitoring etc.
Sample macros for
Data export to Microsoft Excel
SFC control from Microsoft Excel
Functions for the definition of different access rights for laboratory personnel (Lab_Assistant) and laboratory operators (Lab_Operator)
Function blocks (including sample programs) for recording values up to a recording cycle time of 10 ms
Documented application examples
System platform for PCS 7 LAB Collection
The license of the PCS 7 LAB Collection authorizes the user to download a preconfigured laboratory automation project. In addition to automation examples of typical laboratory applications, this also includes the source code for the laboratory devices supported.
Hardware and SIMATIC PCS 7 system software for automation, engineering, operator control and monitoring can be ordered individually using the following configuration lists, the main SIMATIC PCS 7 Catalog ST PCS 7, and the supplementary SIMATIC Catalogs, e.g. ST 70, ST 80 or IK PI.
The hardware and software components described in the configuration lists of the PCS 7 LAB Collection are categorized as follows:
System for automation, engineering, operator control and monitoring, alternatives:
All-in-one system with the SIMATIC PCS 7 functionality for operator control and monitoring (OS), engineering (ES) and automation (AS) in one device: SIMATIC PCS 7 BOX RTX ES/OS compact system
Distributed system in which the AS functionality is allocated to an external SIMATIC PCS 7 automation system: SIMATIC PCS 7 AS RTX and SIMATIC PCS 7 ES/OS system (e.g. SIMATIC PCS 7 BOX ES/OS system)
Distributed I/O for connection of laboratory devices, based on ET 200pro or ET 200S
Components for serial connection of third-party devices, based on ET 200S
Configuration list for SIMATIC PCS 7 BOX RTX ES/OS complete system
Quantity
Article number
Designation
1
6ES7650-·····-····
SIMATIC PCS 7 BOX RTX ES/OS system with SIMATIC PCS 7 ES, OS and AS system functionality, assembled and preinstalled; based on SIMATIC IPC627D with Windows 7 Ultimate 32-bit operating system, multi-language (English, German, French, Italian, Spanish, Chinese) as well as with
SIMATIC PCS 7 ES Single Station V8.2 including 250 AS/OS Runtime PO, 5 languages (German, English, French, Italian, Spanish), SIMATIC PCS 7 runtime license RTX, SIMATIC WinAC RTX 2010 and SIMATIC PCS 7 V8.2 Software Media Package
110/230 V AC industrial power supply to NAMUR; European power cable (0), Great Britain (1), Switzerland (2), USA (3), Italy (4), China (5)
-4B·00-2L·6
24 V DC industrial power supply
1
6ES7652-0XD28-2YB5/-2YH5
SIMATIC PCS 7 SFC Visualization V8.2 for display and operation of SFC sequence controls on an operator station; 6 languages (German, English, French, Italian, Spanish, Chinese)
Delivery form package (...-2YB5) / online delivery (...-2YH5)
Optional accessories
Quantity
Article number
Designation
1
6ES7648-0CB00-0YA0
SIMATIC PC keyboard (USB connection); keyboard layout German/international
1
6AV2181-8AT00-0AX0
SIMATIC HMI USB mouse; optical mouse with scroll wheel and USB connection, color anthracite
Additional accessories
Possible additional accessories (to be provided by customer):
PROFIBUS cable
Configuration list for combination of SIMATIC PCS 7 ES/OS system and SIMATIC PCS 7 AS RTX
Example 1: SIMATIC PCS 7 BOX ES/OS System and SIMATIC PCS 7 AS RTX
Quantity
Article number
Designation
1
6ES7650-·····-····
SIMATIC PCS 7 BOX ES/OS System with SIMATIC PCS 7 system functionality ES and OS, assembled and pre-installed; based on SIMATIC IPC627D with operating system Windows 7 Ultimate 64-bit, multi-language (German, English, French, Italian, Spanish, Chinese) and with
SIMATIC PCS 7 ES Single Station V8.2 including 250 AS/OS Runtime PO, 5 languages (German, English, French, Italian, Spanish), SIMATIC PCS 7 BCE V8.2 runtime license and SIMATIC PCS 7 V8.2 Software Media Package
110/230 V AC industrial power supply to NAMUR; power cable Europe (0); Great Britain (1), Switzerland (2), USA (3), Italy (4), China (5)
-4B·81-2N·6
24 V DC industrial power supply
1
6ES7654-0UE23-0XX0
SIMATIC PCS 7 AS RTX
Assembled and pre-installed automation system based on SIMATIC IPC427D with Windows 7 Ultimate 32-bit operating system, multi-language (English, German, French, Italian, Spanish, Chinese), WinAC RTX 2010 controller software and SIMATIC IPC DiagMonitor diagnostic software, pre-installed on SSD 80 GB and restore DVD
SIMATIC PCS 7 AS Runtime License for 100 PO
1
6ES7653-2BA00-0XB5/-0XH5
SIMATIC PCS 7 AS Runtime License for 100 POs accumulative, language-neutral
Delivery form package (...-0XB5) / online delivery (...-0XH5)
1
6ES7652-0XD28-2YB5/-2YH5
SIMATIC PCS 7 SFC Visualization V8.2 for display and operation of SFC sequence controls on an operator station; 6 languages (German, English, French, Italian, Spanish, Chinese)
Delivery form package (...-2YB5) / online delivery (...-2YH5)
Example 2: Other SIMATIC PCS 7 ES/OS system and SIMATIC PCS 7 AS RTX
If the SIMATIC PCS 7 AS RTX is not combined with a SIMATIC PCS 7 BOX ES/OS system but with a different SIMATIC PCS 7 ES/OS system, the SIMATIC PCS 7 AS/OS Engineering Software and the SIMATIC PCS 7 OS Software Single Station are not part of the scope of delivery, and must be ordered separately. The above configuration list is then changed as follows:
Quantity
Article number
Designation
1
SIMATIC PCS 7 ES/OS system as alternative to SIMATIC PCS 7 BOX ES/OS system (included with product or article number of a SIMATIC PCS 7 Industrial Workstation selected using Configurator)
1
6ES7654-0UE23-0XX0
SIMATIC PCS 7 AS RTX
Assembled and pre-installed automation system based on SIMATIC IPC427D with Windows 7 Ultimate 32-bit operating system, multi-language (English, German, French, Italian, Spanish, Chinese), WinAC RTX 2010 controller software and SIMATIC IPC DiagMonitor diagnostic software, pre-installed on SSD 80 GB and restore DVD
SIMATIC PCS 7 AS Runtime License for 100 PO
1
6ES7653-2BA00-0XB5/-0XH5
SIMATIC PCS 7 AS Runtime License for 100 POs accumulative, language-neutral
Delivery form package (...-0XB5) / online delivery (...-0XH5)
1
6ES7652-0XD28-2YB5/-2YH5
SIMATIC PCS 7 SFC Visualization V8.2 for display and operation of SFC sequence controls on an operator station; 6 languages (German, English, French, Italian, Spanish, Chinese)
Delivery form package (...-2YB5) / online delivery (...-2YH5)
1
6ES7658-5AX28-0YA5/-0YH5
SIMATIC PCS 7 AS/OS Engineering Software V8.2
Unlimited POs, 5 languages (English, German, French, Italian, Spanish)
Delivery form package (...-0YA5) / online delivery (...-0YH5)
1
6ES7658-2AA28-0YA0/-0YH0
SIMATIC PCS 7 OS Software Single Station V8.2
including 100 OS Runtime PO, 5 languages (German, English, French, Italian, Spanish)
Delivery form package (...-0YA0) / online delivery (...-0YH0)
1
6ES7658-2XA00-0XB0/-0XH0
SIMATIC PCS 7 OS Runtime License 100POs for adding OS Runtime POs, accumulative, language-neutral
Delivery form package (...-0XB0) / online delivery (...-0XH0)
Optional accessories
Quantity
Article number
Designation
1
6ES7648-0CB00-0YA0
SIMATIC PC keyboard (USB connection); keyboard layout German/international
1
6AV2181-8AT00-0AX0
SIMATIC HMI USB mouse; optical mouse with scroll wheel and USB connection, color anthracite
Further accessories:
Possible additional accessories (to be provided by customer):
PROFIBUS cable
Configuration list for ET 200pro I/O system
Arrangement of the ET 200pro modules to match the configuration
Quantity
Article number
Designation
1
6ES7141-4BF00-0AB0
Digital input module 8 DI for ET 200pro High Feature, 24 V DC, with module diagnostics; including bus module
1
6ES7142-4BD00-0AB0
Digital output module 4 DO for ET 200pro High Feature, 24 V DC, 2 A, with module diagnostics; including bus module
1
6ES7144-4FF01-0AB0
Analog input module 4 AI U for ET 200pro High Feature, ± 10 V; ± 5 V; 0 ... 10 V; 1 ... 5 V, with channel diagnostics; including bus module
1
6ES7144-4GF01-0AB0
Analog input module 4 AI I for ET 200pro High Feature, ± 20 mA; 0 ... 20 mA; 4 ... 20 mA, with channel diagnostics; including bus module
1
6ES7144-4JF00-0AB0
Analog input module 4 AI RTD for ET 200pro High Feature, resistors: 150, 300, 600 and 3000 ?; resistance thermometers: Pt100, 200, 500, 1000, Ni100, 120, 200, 500 and 1000; with channel-discrete diagnostics, including bus module.
1
6ES7145-4FF00-0AB0
Analog output module 4 AO U for ET 200pro High Feature, ± 10 V; 0 ... 10 V; 1 ... 5 V, channel diagnostics; including bus module
1
6ES7145-4GF00-0AB0
Analog output module 4 AO I for ET 200pro High Feature, ± 20 mA; 0 ... 20 mA; 4 ... 20 mA, channel diagnostics; including bus module
1
6ES7154-2AA01-0AB0
Interface module IM 154?2 for ET 200pro High Feature; including terminating module
6
6ES7194-4CA00-0AA0
Interface module CM IO 4 x M12 4 x M12 sockets for connection of digital/analog sensors or actuators to ET 200pro
1
6ES7194-4CB00-0AA0
Interface module CM IO 8 x M12 8 x M12 sockets for connection of digital sensors or actuators to ET 200pro
1
6ES7194-4GA00-0AA0
ET 200pro module rack, narrow for interface, electronics and power modules: 500 mm
Optional accessories
Quantity
Article number
Designation
1
6EP1336-3BA10
SITOP PSU8200, 1?phase, 24 V DC, 20 A
Stabilized power supply; input: 120 to 230 V AC/DC, output: 24 V DC, 20 A
Additional accessories
Possible additional accessories (to be provided by customer):
Cable material for connection of 120/230 VAC supply
Cable material for 24 VDC power supply
PROFIBUS cable
M12 connector for ET 200pro
Configuration list for ET 200S I/O system
Arrangement of the ET 200S modules to match the configuration
Quantity
Article number
Designation
1
6ES7131-4BD01-0AB0
DI 4 ? 24 V DC, High Feature; Digital input module for ET 200S with diagnostics; short-circuit monitoring; ordering unit 5 units
1
6ES7132-4BB31-0AB0
DO 2 x DC 24 V/2 A, High Feature, digital output module for ET 200S with diagnostics; channel-based switching of substitute value on failure of CPU (parameterizable), channel-based short-circuit monitoring, channel-based wire-break monitoring (on "1" signal); ordering unit: 5 units
2
6ES7134-4FB01-0AB0
AI 2 ? U (± 5 V, 1 ... 5 V, ± 10 V) /13-bit, standard analog module for ET 200S; module-internal diagnostics, overflow/underflow diagnostics
2
6ES7134-4GB01-0AB0
AI 2 ? I, 2-wire MU (4 ... 20 mA)/ 13-bit, standard analog module for ET 200S; module-internal diagnostics, overflow/underflow diagnostics, wire-break monitoring
2
6ES7134-4GB11-0AB0
AI 2 ? I, 4-wire MU (± 20 mA, 4 ... 20 mA) / 13-bit, standard analog module for ET 200S; module-internal diagnostics, overflow/underflow diagnostics, wire-break monitoring
1
6ES7134-4JB51-0AB0
AI 2/4 ? RTD standard for resistance thermometer or resistance measurement analog module for ET 200S
AO 2 ? U (1 ... 5 V, ± 10 V) /15-bit, High Feature analog output module for ET 200S
Diagnostics inside module
Parameterizable connection of substitute value in case of CPU stop
Short-circuit monitoring
2
6ES7135-4MB02-0AB0
AO 2 ? I (± 20 mA, 4 ... 20 mA) / 15-bit, High Feature analog output module for ET 200S
Diagnostics inside module
Parameterizable connection of substitute value in case of CPU stop
Short-circuit monitoring
1
6ES5710-8MA11
SIMATIC S5, 35 mm DIN rail, length 483 mm for 19" cabinets
5
6ES7193-4CA40-0AA0
Terminal module TM-E15S26-A1 2 ? 6 terminals, terminal access to AUX1 bus, AUX1 interconnected to the left, screw-type terminal; ordering unit 5 units
2
6ES7138-4CA01-0AA0
PM-E power module; 24 V DC/10 A
Monitoring of the load voltage
2
6ES7193-4CC20-0AA0
Terminal module TM-P15S23-A1 2 ? 3 terminals, terminal access to AUX1 bus, AUX1 interconnected to the left, screw-type terminal; ordering unit 1 unit
1
6ES7151-1BA02-0AB0
Interface module IM 151-1 for ET 200S, High Feature
Optional accessories
Quantity
Article number
Designation
1
6EP1336-3BA10
SITOP PSU8200, 1?phase, 24 V DC, 20 A
Stabilized power supply; input: 120 to 230 V AC/DC, output: 24 V DC, 20 A
Additional accessories
Possible additional accessories (to be provided by customer):
Cable material for connection of 120/230 VAC supply
Cable material for 24 VDC power supply
PROFIBUS cable
Configuration list for ET 200S components for serial connection of third-party devices
The PCS 7 LAB Collection supports the connection of devices communicating in serial mode via ET 200S interface modules 1SI. A block library for addressing the devices is supplied with the PCS 7 LAB Collection.
Quantity
Article number
Designation
8
6ES7138-4DF01-0AB0
Interface module 1SI with RS 232C/422/485 serial interface; ASCII and 3964R protocol
1
6ES5710-8MA11
SIMATIC S5 35 mm DIN rail
Length: 483 mm (for 19" cabinets)
2
6ES7193-4CA40-0AA0
TM?E15S26?A1 terminal module
2 ? 6 terminals, terminal access to AUX1 bus, AUX1 interconnected to the left, screw-type terminal; order unit 5 units
1
6ES7138-4CA01-0AA0
PM-E power module; 24 V DC/10 A
With monitoring of the load voltage
1
6ES7193-4CC20-0AA0
TM-P15S23?A1 terminal module
2 ? 3 terminals, terminal access to AUX1 bus, AUX1 interconnected to the left, screw-type terminal; order unit 1 unit
1
6ES7151-1BA02-0AB0
Interface module IM 151-1 for ET 200S, High Feature
Installation
Setup and installation depend on the space available and the requirements of the operating environment in the laboratory. According to the construction guidelines of the SIMATIC PCS 7 process control system, the products defined by means of the configuration lists are suitable not only for wall mounting, but also for mounting in enclosures or cabinets.
This enables you to be very flexible in planning the construction. Both centralized and distributed structure versions can be implemented.
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