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Control Units Connection diagram, Standard CUD/Advanced CUD with typical connections DC Converters Connection diagram, DC Converters, 400 to 3000 A, electronics power supply 400 V or 230 V, with fan (standard version) Assignment of terminals and connectors Overview Overview of terminals and connectors 1U1, 1V1, 1W1, 1C1, 1D1 | Power section |
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3U1, 3W1, 3C, 3D | Field circuit | 4U1, 4V1, 4W1, 4N1 | Fan | 5U1, 5W1, 5N1 | Electronics power supply | X100, X101 | DRIVE-CLiQ | X126 | PROFIBUS | X165, X166 | Parallel connection interface | X177 | Analog inputs, digital inputs, digital outputs, setpoints, reference voltage (P10/N10), serial interface (peer-to-peer), pulse encoder, analog outputs, temperature sensor | X178 | RS485 interface for connecting the AOP30, USS interface as alternative; as a general rule, only one of the two interfaces X178 or X179 can be used | X179 | RS232 interface for use as a USS interface; as a general rule, only one of the two interfaces X178 or X179 can be used | XR1, XS1, XT1 | Relay output for line contactor, safety shutdown (E-STOP), analog tachometer |
Power section Terminal type, power connections for 15 A and 30 A units Type | KDS 10 PC board terminal |
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Conductor size | - Rigid: 0.5 … 16 mm2
- Flexible with end sleeve with/without plastic sleeve: 0.5 … 10 mm2
- Conductor sizes: AWG 20 … 6
| Stripped length | 12 mm | Tightening torque | 1.2 … 1.5 Nm |
Terminal type, power connections for units of 60 A and higher Units | Data |
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60 … 210 A | 1U1, 1V1, 1W1: 3 × 20 mm aluminum busbar, through hole for M8 1C1, 1D1: 5 × 20 mm aluminum busbar, through hole for M8 | Max. conductor cross-section for cables with cable lug in acc. with DIN 46234: 1U1, 1V1, 1W1, 1C1, 1D1: 2 × 95 mm2 | Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 13 Nm Tightening torque for protective conductor: 25 Nm | 280 A | 1U1, 1V1, 1W1: 3 × 20 mm copper busbar, through hole for M8 1C1, 1D1: 5 × 20 mm copper busbar, through hole for M8 | Max. conductor cross-section for cables with cable lug in acc. with DIN 46234: 1U1, 1V1, 1W1, 1C1, 1D1: 2 × 95 mm2 | Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 13 Nm Tightening torque for protective conductor: 25 Nm | 400 … 450 A | 1U1, 1V1, 1W1: 5 × 30 mm aluminum busbar, through hole for M10 1C1, 1D1: 5 × 35 mm aluminum busbar, through hole for M10 | Max. conductor cross-section for cables with cable lug in acc. with DIN 46234: 1U1, 1V1, 1W1: 2 × 150 mm2 1C1, 1D1: 2 × 185 mm2 | Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 25 Nm Tightening torque for protective conductor: 50 Nm | 600 A | 1U1, 1V1, 1W1: 5 × 30 mm copper busbar, through hole for M10 1C1, 1D1: 5 × 35 mm copper busbar, through hole for M10 | Max. conductor cross-section for cables with cable lug in acc. with DIN 46234: 1U1, 1V1, 1W1: 2 × 150 mm2 1C1, 1D1: 2 × 185 mm2 | Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 25 Nm Tightening torque for protective conductor: 50 Nm | 720 … 850 A | 1U1, 1V1, 1W1, 1C1, 1D1: 5 × 60 mm copper busbar, through hole for M12 | Max. conductor cross-section for cables with cable lug in acc. with DIN 46234: 1U1, 1V1, 1W1, 1C1, 1D1: 4 × 150 mm2 | Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 44 Nm Tightening torque for protective conductor: 50 Nm | 900 … 1200 A | 1U1, 1V1, 1W1, 1C1, 1D1: 6 × 80 mm copper busbar, insert nut M12 | Max. conductor cross-section for cables with cable lug in acc. with DIN 46234: 1U1, 1V1, 1W1, 1C1, 1D1: 4 × 150 mm2 | Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 44 Nm Tightening torque for protective conductor: 60 Nm | 1500 … 2000 A | 1U1, 1V1, 1W1: 10 × 120 mm aluminum busbar, through hole for M12 1C1, 1D1: Aluminum busbar, cross-section 60 x 10 mm / 323 mm wide, insert nut M12 | Max. conductor cross-section for cables with cable lug in acc. with DIN 46234: 1U1, 1V1, 1W1: 4 × 240 mm2 1C1, 1D1: 8 × 240 mm2 | Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 44 Nm Tightening torque for protective conductor: 60 Nm | 2200 … 3000 A | 1U1, 1V1, 1W1: 10 × 120 mm copper busbar, through hole for M12 1C1, 1D1: Copper busbar 60 x 10 mm / 323 mm wide, insert nut M12 | Max. conductor cross-section for cables with cable lug in acc. with DIN 46234: 1U1, 1V1, 1W1: 6 × 240 mm2 1C1, 1D1: 8 × 240 mm2 | Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 44 Nm Tightening torque for protective conductor: 60 Nm | Protective conductor: Minimum cross-section 10 mm2, for connection options, see dimensional drawings. |
The units are designed for a permanent line supply connection in accordance with DIN VDE 0160-106, Section 6.5.2.1. The conductor cross-sections (also for the protective conductor) must be determined in accordance with the regulations that apply in each case – e.g. DIN VDE 0276-1000. Assignment of power connections Terminal | Function | Technical data |
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1U1 1V1 1W1 | Power section line connection armature circuit | See under "Technical specifications" (Rated armature supply voltage) | | Protective conductor PE | | 1C1 (1D1) 1D1 (1C1) | Motor connection, armature circuit | See under "Technical specifications" (Rated DC voltage) |
Field circuit Terminal type, field circuit connections Units with rated armature DC current 15 ... 850 A: |
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Type | ZFKDS 4-10 PC board terminal | Conductor size | - Rigid: 0.2 … 6 mm2
- Flexible: 0.2 … 4 mm2
- Conductor sizes: AWG 24 … 10
- Flexible with end sleeve with/without plastic sleeve: 0.25 … 4 mm2
| Stripped length | 10 mm | Units with rated armature DC current 900 … 1200 A: | Type | 20E/4DS terminal strip | Conductor size | - Rigid: 6 … 16 mm2
- Flexible: 6 … 10 mm2
| Stripped length | 8 mm | Units with rated armature DC current 1500 … 3000 A: | Type | UK16N terminal block | Conductor size | - Rigid: 2.5 … 25 mm2, AWG 14 … 4
- Flexible: 4 … 16 mm2, AWG 12 … 6
| Stripped length | 11 mm | Tightening torque | 1.5 … 1.8 Nm | Units with option L85 (with rated field DC current 85 A): | Type | UK35 terminal block | Conductor size | - Rigid: 0.75 … 50 mm2
- Flexible: 0.75 … 35 mm2
- Conductor sizes: AWG 18 … 0/1
- Flexible with end sleeve with/without plastic sleeve: 0.75 … 35 mm2
| Stripped length | 16 mm | Tightening torque | 3.2 … 3.7 Nm |
Assignment of connections for the field circuit Terminal | Function | Technical data |
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XF1: 3U1, 3W1 | Power section line connection field circuit | See under "Technical specifications" (Rated field supply voltage) | XF2-1: 3D XF2-2: 3C | Motor connection, field circuit | See under "Technical specifications" (Rated field DC voltage) |
Electronics power supply Terminal type, electronics power supply Type | MSTB 2.5 / CIF plug-in terminal |
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Conductor size | - Rigid: 0.2 … 2.5 mm2
- Flexible: 0.2 … 2.5 mm2
- Conductor sizes: AWG 24 … 12
- Flexible with end sleeve with/without plastic sleeve: 0.25 … 2.5 mm2
| Multi-conductor connection (2 conductors of the same type and with same cross-section): - Rigid: 0.2 … 1 mm2
- Flexible: 0.2 … 1.5 mm2
- Flexible with end sleeve without plastic sleeve: 0.25 … 1 mm2
- Flexible with end sleeve with plastic sleeve: 0.5 … 1.5 mm2
| Stripped length | 7 mm | Tightening torque | 0.5 … 0.6 Nm |
Assignment of terminals for the electronics power supply Terminal XP1 | Connection | Function | Technical data |
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5U1 5W1 5N1 | | 400 V supply | 380 V (-25 %) … 480 V (+10 %) 2 AC; In = 1 A (-35 % for 1 min) Internal fuse with F200, F201 on Power Interface DC Converter External protection max. 6 A, characteristic C recommended | or | 5U1 5W1 5N1 | | 230 V supply | 190 V (-25 %) … 240 V (+10 %) 1 AC; In = 2 A (-35 % for 1 min) Internal fuse with F200, F201 on Power Interface DC Converter External protection max. 6 A, characteristic C recommended | Power Interface DC Converter |
Note: In the case of line supply voltages that fall outside the tolerance range, the supply voltages for the electronics, field circuit, and unit fan must be adapted to the permissible value using transformers. An isolation transformer is absolutely essential for rated line supply voltages above 480 V. The rated supply voltage for the armature circuit (index i00) and for the field circuit (index i01) must be set at p50078. Fans Terminal type, fan connections for units with forced ventilation ≥ 400 A Type | DFK-PC4 plug-in terminal |
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Conductor size | - Rigid: 0.2 … 4 mm2
- Flexible: 0.2 … 4 mm2
- Conductor sizes: AWG 24 … 10
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The connecting leads must be insulated up to the point where they meet the terminal enclosure. Assignment of terminals for fan connection Terminal | Function | Technical data |
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4U1 4V1 4W1 | 400 … 460 V supply | 400 … 460 V 3 AC For additional data, see "Technical specifications" | | Protective conductor PE | | or | 4U1 4N1 | 230 V supply | 230 V 1 AC For additional data, see "Technical specifications" |
Open-loop and closed-loop control section Terminal type, open-loop and closed-loop control section X177: |
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Type | SPT 1.5 spring-loaded terminal | Conductor size | - Rigid: 0.2 … 1.5 mm2
- Flexible: 0.2 … 1.5 mm2
- Conductor sizes: AWG 24 … 16
- Flexible with end sleeve without plastic sleeve: 0.25 … 1.5 mm2 (stripped length 8 mm)
- Flexible with end sleeve with plastic sleeve: 0.25 … 0.75 mm2 (stripped length 8 mm)
| Stripped length | 10 mm | X178, X179: | Type | FMC 1.5 plug-in terminal | Conductor size | - Rigid: 0.2 … 1.5 mm2
- Flexible: 0.2 … 1.5 mm2
- Conductor sizes: AWG 24 … 16
- Flexible with end sleeve without plastic sleeve: 0.25 … 1.5 mm2
- Flexible with end sleeve with plastic sleeve: 0.25 … 0.75 mm2
| Stripped length | 10 mm | XR1, XS1, XT1: | Type | MSTB 2.5 / CIF plug-in terminal | Conductor size | - Rigid: 0.2 … 2.5 mm2
- Flexible: 0.2 … 2.5 mm2
- Conductor sizes: AWG 24 … 12
Flexible with end sleeve with/without plastic sleeve: 0.25 … 2.5 mm2 | Stripped length | 7 mm | Tightening torque | 0.5 … 0.6 Nm | X126: | Type | Submin D, 9-pin | X100, X101: | Type | Western socket 8 / 4 (RJ45) |
Terminals on Connector Board Assignment, terminal X177 Terminal X177 | Function | Technical data |
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Analog inputs (user-assignable inputs) | 1 2 | AI3 + AI3 - | Analog input 3 | Input type (signal type): Differential input ± 10 V; 150 kΩ Resolution approx. 5.4 mV (± 11 bits) Common-mode controllability: ± 15 V | 3 4 | AI4 + AI4 - | Analog input 4 | 5 6 | AI5 + AI5 - | Analog input 5 | 7 8 | AI6 + AI6 - | Analog input 6 | Digital inputs (user-assignable inputs) | 9 10 | 24 V DC | 24 V supply (output) | 24 V DC, short-circuit proof Max. load 200 mA (terminals 9 and 10 together), internal supply referred to internal ground | 11 | DI0 | Digital input 0 | H signal: +15 … +30 V L signal: -30 … +5 V or terminal open 8.5 mA at 24 V | 12 | DI1 | Digital input 1 | 13 | DI2 | Digital input 2 | 14 | DI3 | Digital input 3 | Digital inputs/outputs (user-assignable inputs/outputs) | 15 | DI/ DO4 | Digital input/​​ output 4 | Type, input/output parameterizable Properties of inputs: H signal: +15 … +30 V L signal: 0 … +5 V or terminal open 8.5 mA at 24 V Properties of outputs: H signal: +20 … +26 V L signal: 0 … +2 V Short-circuit proof, 100 mA Internal protective circuit (free wheeling diode) For overload: Alarm A60018 | 16 | DI/ DO5 | Digital input/​​ output 5 | 17 | DI/ DO6 | Digital input/​​ output 6 | 18 | DI/ DO7 | Digital input/​​ output 7 | 19 | DO0 | Digital output 0 | H signal: +20 … +26 V L signal: 0 … +2 V Short-circuit proof, 100 mA Internal protective circuit (free wheeling diode) For overload: Alarm A60018 | 20 | DO1 | Digital output 1 | 21 | DO2 | Digital output 2 | 22 | DO3 | Digital output 3 | 23, 24 | M | Ground, digital | Analog inputs, setpoint inputs (user-assignable inputs) | 25 26 | AI0 + AI0 - | Analog input 0 Main setpoint | Input type (signal type), parameterizable: - Differential input ± 10 V; 150 kΩ - Current input 0 … 20 mA; 300 Ω or 4 … 20 mA; 300 Ω Resolution approx. 0.66 mV (± 14 bits) Common-mode controllability: ± 15 V | 27 28 | AI1 + AI1 - | Analog input 1 | 29 30 | AI2 + AI2 - | Analog input 2 | Input type (signal type): - Differential input ± 10 V; 150 kΩ Resolution approx. 0.66 mV (± 14 bits) Common-mode controllability: ± 15 V | Reference voltage | 31 32 | P10 N10 | Reference voltage ± 10 V (output) | Tolerance ± 1 % at 25 °C Stability 0.1 % per 10 K 10 mA short-circuit proof | 33, 34 | M | Ground, analog | Serial interface, peer-to-peer RS485 | 35, 36 | M | Ground, digital | | 37 | TX+ | Send cable + | 4-wire send cable, positive differential output | 38 | TX- | Send cable - | 4-wire send cable, negative differential output | 39 | RX+ | Receive cable + | 4-wire receive cable, positive differential input | 40 | RX- | Receive cable - | 4-wire receive cable, negative differential input | Pulse encoder input | 41 | Pulse encoder supply | +13.7 … +15.2 V, 300 mA short-circuit proof (electronically protected) For overload: Alarm A60018 | 42 | Pulse encoder ground | 43 | Track 1 positive connection | Load: ≤ 5.25 mA at 15 V (without switching losses) Pulse duty factor: 1:1 See below for data relating to cables, cable length, shield connection, input pulse levels, hysteresis, track displacement, and pulse frequency. | 44 | Track 1 negative connection | 45 | Track 2 positive connection | 46 | Track 2 negative connection | 47 | Zero mark positive connection | 48 | Zero mark negative connection | Analog outputs (user-assignable outputs) | 49 | AO0 | Analog output 0 | ± 10 V, max. 2 mA short-circuit proof, resolution ± 15 bits | 50 | M | Ground, analog | 51 | AO1 | Analog output 1 | 52 | M | Ground, analog | Connections for temperature sensor (motor interface 1) | 53 | Temp 1 | Sensor acc. to p50490 The cable to the temperature sensor on the motor must be shielded and connected to ground at both ends. The cables for the Temp 1 and Temp 3 connections to the temperature sensor must have approximately the same length. The sense cable (Temp 2) is used for compensating the cable resistances. If you are not using a sense cable, terminals 54 and 55 must be connected. | 54 | Temp 2 (sense cable) | 55 | Temp 3 | 56 | M | Ground, analog | | Connector Board |
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SKW-FS - Óñòàíîâêà óìÿã÷åíèÿ
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SKW-FK - Óñòàíîâêà îáåçæåëåçèâàíèÿ
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