3U1, 3W1, 3C, 3D

Field circuit

4U1, 4V1, 4W1, 4N1

Fan

5U1, 5W1, 5N1

Electronics power supply

X100, X101

DRIVE-CLiQ

X126

PROFIBUS

X165, X166

Parallel connection interface

X177

Analog inputs, digital inputs, digital outputs, setpoints, reference voltage (P10/N10), serial interface (peer-to-peer), pulse encoder, analog outputs, temperature sensor

X178

RS485 interface for connecting the AOP30, USS interface as alternative; as a general rule, only one of the two interfaces X178 or X179 can be used

X179

RS232 interface for use as a USS interface; as a general rule, only one of the two interfaces X178 or X179 can be used

XR1, XS1, XT1

Relay output for line contactor, safety shutdown (E-STOP), analog tachometer

Conductor size

• Rigid: 0.5 … 16 mm²
• Flexible with end sleeve with/without plastic sleeve: 0.5 … 10 mm²
• Conductor sizes: AWG 20 … 6

Stripped length

12 mm

Tightening torque

1.2 …  1.5 Nm

60 … 210 A

1U1, 1V1, 1W1: 3 ? 20 mm aluminum busbar, through hole for M8
1C1, 1D1: 5 ? 20 mm aluminum busbar, through hole for M8

Max. conductor cross-section for cables with cable lug in acc. with DIN 46234:
1U1, 1V1, 1W1, 1C1, 1D1: 2 ? 95 mm²

Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 13 Nm
Tightening torque for protective conductor: 25 Nm

280 A

1U1, 1V1, 1W1: 3 ? 20 mm copper busbar, through hole for M8
1C1, 1D1: 5 ? 20 mm copper busbar, through hole for M8

Max. conductor cross-section for cables with cable lug in acc. with DIN 46234:
1U1, 1V1, 1W1, 1C1, 1D1: 2 ? 95 mm²

Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 13 Nm
Tightening torque for protective conductor: 25 Nm

400 …  450 A

1U1, 1V1, 1W1: 5 ? 30 mm aluminum busbar, through hole for M10
1C1, 1D1: 5 ? 35 mm aluminum busbar, through hole for M10

Max. conductor cross-section for cables with cable lug in acc. with DIN 46234:
1U1, 1V1, 1W1: 2 ? 150 mm²
1C1, 1D1: 2 ? 185 mm²

Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 25 Nm
Tightening torque for protective conductor: 50 Nm

600 A

1U1, 1V1, 1W1: 5 ? 30 mm copper busbar, through hole for M10
1C1, 1D1: 5 ? 35 mm copper busbar, through hole for M10

Max. conductor cross-section for cables with cable lug in acc. with DIN 46234:
1U1, 1V1, 1W1: 2 ? 150 mm²
1C1, 1D1: 2 ? 185 mm²

Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 25 Nm
Tightening torque for protective conductor: 50 Nm

720 … 850 A

1U1, 1V1, 1W1, 1C1, 1D1: 5 ? 60 mm copper busbar, through hole for M12

Max. conductor cross-section for cables with cable lug in acc. with DIN 46234:
1U1, 1V1, 1W1, 1C1, 1D1: 4 ? 150 mm²

Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 44 Nm
Tightening torque for protective conductor: 50 Nm

900 … 1200 A

1U1, 1V1, 1W1, 1C1, 1D1: 6 ? 80 mm copper busbar, insert nut M12

Max. conductor cross-section for cables with cable lug in acc. with DIN 46234:
1U1, 1V1, 1W1, 1C1, 1D1: 4 ? 150 mm²

Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 44 Nm
Tightening torque for protective conductor: 60 Nm

1500 … 2000 A

1U1, 1V1, 1W1: 10 ? 120 mm aluminum busbar, through hole for M12
1C1, 1D1: Aluminum busbar, cross-section 60 x 10 mm / 323 mm wide, insert nut M12

Max. conductor cross-section for cables with cable lug in acc. with DIN 46234:
1U1, 1V1, 1W1: 4 ? 240 mm²
1C1, 1D1: 8 ? 240 mm²

Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 44 Nm
Tightening torque for protective conductor: 60 Nm

2200 … 3000 A

1U1, 1V1, 1W1: 10 ? 120 mm copper busbar, through hole for M12
1C1, 1D1: Copper busbar 60 x 10 mm / 323 mm wide, insert nut M12

Max. conductor cross-section for cables with cable lug in acc. with DIN 46234:
1U1, 1V1, 1W1: 6 ? 240 mm²
1C1, 1D1: 8 ? 240 mm²

Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 44 Nm
Tightening torque for protective conductor: 60 Nm

Protective conductor:
Minimum cross-section 10 mm², for connection options, see dimensional drawings.

1U1
1V1
1W1

Power section line connection armature circuit

See under "Technical specifications" (Rated armature supply voltage)

Protective conductor PE

1C1 (1D1)
1D1 (1C1)

Motor connection, armature circuit

See under "Technical specifications" (Rated DC voltage)

Type

ZFKDS 4-10 PC board terminal

Conductor size

• Rigid: 0.2 … 6 mm²
• Flexible: 0.2 … 4 mm²
• Conductor sizes: AWG 24 … 10
• Flexible with end sleeve with/without plastic sleeve: 0.25 … 4 mm²

Stripped length

10 mm

Units with rated armature DC current 900 … 1200 A:

Type

20E/4DS terminal strip

Conductor size

• Rigid: 6 … 16 mm²
• Flexible: 6 … 10 mm²

Stripped length

8 mm

Units with rated armature DC current 1500 … 3000 A:

Type

UK16N terminal block

Conductor size

• Rigid: 2.5 … 25 mm², AWG 14 … 4
• Flexible: 4 … 16 mm², AWG 12 … 6

Stripped length

11 mm

Tightening torque

1.5 … 1.8 Nm

Units with option L85 (with rated field DC current 85 A):

Type

UK35 terminal block

Conductor size

• Rigid: 0.75 … 50 mm²
• Flexible: 0.75 … 35 mm²
• Conductor sizes: AWG 18 … 0/1
• Flexible with end sleeve with/without plastic sleeve: 0.75 … 35 mm²

Stripped length

16 mm

Tightening torque

3.2 … 3.7 Nm

XF1:
3U1, 3W1

Power section line connection field circuit

See under "Technical specifications" (Rated field supply voltage)

XF2-1: 3D
XF2-2: 3C

Motor connection, field circuit

See under "Technical specifications" (Rated field DC voltage)

Conductor size

• Rigid: 0.2 … 2.5 mm²
• Flexible: 0.2 … 2.5 mm²
• Conductor sizes: AWG 24 … 12
• Flexible with end sleeve with/without plastic sleeve: 0.25 … 2.5 mm²

Multi-conductor connection (2 conductors of the same type and with same cross-section):

• Rigid: 0.2 … 1 mm²
• Flexible: 0.2 … 1.5 mm²
• Flexible with end sleeve without plastic sleeve: 0.25 … 1 mm²
• Flexible with end sleeve with plastic sleeve: 0.5 … 1.5 mm²

Stripped length

7 mm

Tightening torque

0.5 … 0.6 Nm

5U1
5W1
5N1

400 V supply

380 V (-25 %) … 480 V (+10 %) 2 AC; I_n = 1 A
(-35 % for 1 min)

Internal fuse with F200, F201 on Power Interface DC Converter
External protection max. 6 A, characteristic C recommended

or

5U1
5W1
5N1

230 V supply

190 V (-25 %) … 240 V (+10 %) 1 AC; I_n = 2 A
(-35 % for 1 min)

Internal fuse with F200, F201 on Power Interface DC Converter
External protection max. 6 A, characteristic C recommended

Power Interface DC Converter

Conductor size

• Rigid: 0.2 … 4 mm²
• Flexible: 0.2 … 4 mm²
• Conductor sizes: AWG 24 … 10

4U1
4V1
4W1

400 … 460 V supply

400 … 460 V 3 AC
For additional data, see "Technical specifications"

Protective conductor PE

or

4U1
4N1

230 V supply

230 V 1 AC
For additional data, see "Technical specifications"

Type

SPT 1.5 spring-loaded terminal

Conductor size

• Rigid: 0.2 … 1.5 mm²
• Flexible: 0.2 … 1.5 mm²
• Conductor sizes: AWG 24 … 16
• Flexible with end sleeve without plastic sleeve: 0.25 … 1.5 mm² (stripped length 8 mm)
• Flexible with end sleeve with plastic sleeve: 0.25 … 0.75 mm² (stripped length 8 mm)

Stripped length

10 mm

X178, X179:

Type

FMC 1.5 plug-in terminal

Conductor size

• Rigid: 0.2 … 1.5 mm²
• Flexible: 0.2 … 1.5 mm²
• Conductor sizes: AWG 24 … 16
• Flexible with end sleeve without plastic sleeve: 0.25 … 1.5 mm²
• Flexible with end sleeve with plastic sleeve: 0.25 … 0.75 mm²

Stripped length

10 mm

XR1, XS1, XT1:

Type

MSTB 2.5 / CIF plug-in terminal

Conductor size

• Rigid: 0.2 … 2.5 mm²
• Flexible: 0.2 … 2.5 mm²
• Conductor sizes: AWG 24 … 12

Flexible with end sleeve with/without plastic sleeve: 0.25 … 2.5 mm²

Stripped length

7 mm

Tightening torque

0.5 … 0.6 Nm

X126:

Type

Submin D, 9-pin

X100, X101:

Type

Western socket 8 / 4 (RJ45)

Analog inputs (user-assignable inputs)

1
2

AI3 +
AI3 -

Analog input 3

Input type (signal type):
Differential input ± 10 V; 150 k?
Resolution approx. 5.4 mV (± 11 bits)
Common-mode controllability: ± 15 V

3
4

AI4 +
AI4 -

Analog input 4

5
6

AI5 +
AI5 -

Analog input 5

7
8

AI6 +
AI6 -

Analog input 6

Digital inputs (user-assignable inputs)

9
10

24 V DC

24 V supply (output)

24 V DC, short-circuit proof
Max. load 200 mA (terminals 9 and 10 together),
internal supply referred to internal ground

11

DI0

Digital input 0

H signal: +15 … +30 V
L signal: -30 … +5 V or terminal open
8.5 mA at 24 V

12

DI1

Digital input 1

13

DI2

Digital input 2

14

DI3

Digital input 3

Digital inputs/outputs (user-assignable inputs/outputs)

15

DI/
DO4

Digital input/??
output 4

Type, input/output parameterizable
Properties of inputs:
H signal: +15 … +30 V
L signal: 0 … +5 V or terminal open
8.5 mA at 24 V

Properties of outputs:
H signal: +20 … +26 V
L signal: 0 … +2 V
Short-circuit proof, 100 mA
Internal protective circuit (free wheeling diode)

For overload: Alarm A60018

16

DI/
DO5

Digital input/??
output 5

17

DI/
DO6

Digital input/??
output 6

18

DI/
DO7

Digital input/??
output 7

19

DO0

Digital output 0

H signal: +20 … +26 V
L signal: 0 … +2 V
Short-circuit proof, 100 mA
Internal protective circuit (free wheeling diode)

For overload: Alarm A60018

20

DO1

Digital output 1

21

DO2

Digital output 2

22

DO3

Digital output 3

23, 24

M

Ground, digital

Analog inputs, setpoint inputs (user-assignable inputs)

25
26

AI0 +
AI0 -

Analog input 0
Main setpoint

Input type (signal type), parameterizable:
- Differential input ± 10 V; 150 k?
- Current input 0 … 20 mA; 300 ? or 4 … 20 mA; 300 ?
Resolution approx. 0.66 mV (± 14 bits)
Common-mode controllability: ± 15 V

27
28

AI1 +
AI1 -

Analog input 1

29
30

AI2 +
AI2 -

Analog input 2

Input type (signal type):
- Differential input ± 10 V; 150 k?
Resolution approx. 0.66 mV (± 14 bits)
Common-mode controllability: ± 15 V

Reference voltage

31
32

P10
N10

Reference voltage ± 10 V (output)

Tolerance ± 1 % at 25 °C
Stability 0.1 % per 10 K
10 mA short-circuit proof

33, 34

M

Ground, analog

Serial interface, peer-to-peer RS485

35, 36

M

Ground, digital

37

TX+

Send cable +

4-wire send cable, positive differential output

38

TX-

Send cable -

4-wire send cable, negative differential output

39

RX+

Receive cable +

4-wire receive cable, positive differential input

40

RX-

Receive cable -

4-wire receive cable, negative differential input

Pulse encoder input

41

Pulse encoder supply

+13.7 … +15.2 V, 300 mA short-circuit proof (electronically protected)
For overload: Alarm A60018

42

Pulse encoder ground

43

Track 1 positive connection

Load: ? 5.25 mA at 15 V (without switching losses)
Pulse duty factor: 1:1

See below for data relating to cables, cable length, shield connection, input pulse levels, hysteresis, track displacement, and pulse frequency.

44

Track 1 negative connection

45

Track 2 positive connection

46

Track 2 negative connection

47

Zero mark positive connection

48

Zero mark negative connection

Analog outputs (user-assignable outputs)

49

AO0

Analog output 0

± 10 V, max. 2 mA short-circuit proof, resolution ± 15 bits

50

M

Ground, analog

51

AO1

Analog output 1

52

M

Ground, analog

Connections for temperature sensor (motor interface 1)

53

Temp 1

Sensor acc. to p50490
The cable to the temperature sensor on the motor must be shielded and connected to ground at both ends.
The cables for the Temp 1 and Temp 3 connections to the temperature sensor must have approximately the same length.
The sense cable (Temp 2) is used for compensating the cable resistances. If you are not using a sense cable, terminals 54 and 55 must be connected.

54

Temp 2 (sense cable)

55

Temp 3

56

M

Ground, analog

Connector Board