SIMOTION provides suitable functions for all tasks in mechanical engineering applications. The basis is a PLC in accordance with IEC 61131-3 for automation of the machine, e.g. for monitoring, sequential control, input/output processing, calculations, etc. A scalable functionality is available for motion control, from cam controller to positioning, gearing and camming, up to 3D path interpolation for various handling kinematics. The functionality is rounded off by technological functions that are frequently required for production machines, e.g. a pressure regulator or temperature controller. SIMOTION thus offers a comprehensive, scalable functionality with all the functions required for a production machine, from basic single-axis to complex multi-axis applications, from low PLC performance to high PLC performance. SIMOTION runtime structureThe structure of the SIMOTION runtime system comprises multiple subcomponents that create tailor-made SIMOTION applications by virtue of their interaction.
Software structure of a SIMOTION application SIMOTION Kernel – Basic functionalityThe basic functionalities of the SIMOTION devices are combined within the SIMOTION Kernel. The SIMOTION Kernel provides, among other features, highperformance functions for
It also provides a powerful runtime system with
The scope of the language is compatible with the IEC 61131-3 standard and contains all of the necessary PLC commands for I/O management, process or machine control. LAD (Ladder Diagram), FBD (Function Block Diagram), ST (Structured Text), MCC (Motion Control Chart) and DCC (Drive Control Chart) are used for programming. The SIMOTION Kernel basic functionality can be expanded by loading SIMOTION technology packages. SIMOTION technology packagesSIMOTION technology packages combine software functions which are required for automation in mechanical engineering in a very wide variety of sectors. They are loaded into the controller during configuration and expand the basic functionality through additional system functions. The functions of the technology packages can be accessed in the SCOUT command library during engineering. The technology packages enable the generation of technological objects, e.g. technology object "positioning axis", which are all set up, configured and parameterized by the same method. Motion Control technology packageThe comprehensive Motion Control functions in this technology package offer very open and flexible ways of programming applications and provide users with the assurance that they can implement even complex Motion Control applications. The SIMOTION Motion Control technology package contains the following functions:
The technology object functions in the technology package are accessed via additional language commands and system variables, as well as with function blocks in accordance with PLCopen. Programming of motion sequences is therefore simple and integrated. Technology package for temperature control (TControl)The SIMOTION technology package for temperature control provides temperature channels with extensive functions. These functions are also accessed via additional language commands and system variables. Technology package for Drive Control Chart (DCC)The SIMOTION technology package for Drive Control Chart (DCC) provides a library of "Drive Control Blocks" (DCBs). These blocks can be used to graphically configure open and closedloop control functions using an optional DCC editor that can be integrated into SCOUT. DCC is not available for SCOUT TIA (SIMOTION in the TIA Portal). Multipurpose Information Interface (MIIF) technology packageThe SIMOTION technology package MIIF functions as a server to permit symbolic access to SIMOTION data and makes them available to clients (e.g. operator panel) via Ethernet. Vibration extinction (VIBX) technology packageThe SIMOTION technology package VIBX provides vibration damping functionality in the form of a setpoint filter that is applied to SIMOTION axes. OACAMGEN technology packageThe SIMOTION technology package OACAMGEN can be used to calculate motion profiles and dimension drives for servo presses. SIMOTION function libraries for I/O interfacingThese function libraries contain standard functions for integrating intelligent I/O and communication modules. They are a component part of the SCOUT command library and make it extremely easy to integrate modules such as FM 350-1/-2, FM 352, CP 340/341, SIWAREX FTA or identification systems into the SIMOTION user program. Programming examples and standard applications are also available in the SIMOTION Utilities & Applications. The SIMOTION Utilities & Applications are supplied free of charge with SCOUT. SIMOTION function libraries for technological functionsDesigned on the basis of the functions from the Motion Control technology package, a large number of additional standardized, sector-specific technology functions (winder and unwinder functions, for example) are also available. SIMOTION user programIn the SIMOTION user program, the functions of the technology packages, function libraries and functions of the SIMOTION Kernel are accessed in a uniform manner by means of language commands. The structure of the SIMOTION application program therefore supports merging of PLC functions with Motion Control functions and technology functions. This simplifies the optimization of motion sequences (no PLC/Motion interface), reducing engineering costs and increases both product quality and machine productivity (machine cycle and output) by eliminating interfaces and dead times. A SIMOTION application can be programmed in different ways:
Deep integration of SINAMICS drives allows:
Apart from electrical drives, hydraulic drives within a controller or distributed over several controllers can be synchronized with each other. This supports the implementation of integrated automation solutions such as conveyor systems and press lines in the automotive industry, in which both electrical drives (winders, cross cutters, roller feeds) and hydraulic drives (e.g. deep-drawing presses) are implemented in the same system. The project generator SIMOTION easyProject enables basic and modular machine functions to be integrated into SCOUT engineering projects. The project generator is not currently available for SCOUT TIA (SIMOTION in the TIA Portal). SIMOTION isochronous modeIn the SIMOTION system, all the components (one or more control units, drives, isochronous I/Os) are synchronized to the communication cycle of the machine, the PROFINET/PROFIBUS DP cycle. The application is also synchronized with this cycle through synchronous application tasks (in the servo and interpolator cycle). Isochronous mode therefore permeates the whole machine application (also in the case of distributed systems) and this provides considerable advantages:
Modular concepts – Modular machinesSIMOTION supports modular machine concepts and thus reduces engineering and commissioning costs through:
The modular machine concept means that scalable solutions and large axis line-ups can be achieved. Standardized modules can be easily adapted to special requirements and separately tested. These modules are then easily combined to form individual machine variants. Communication using Ethernet/PROFINETThe following communication functions are available via Ethernet/PROFINET on all platforms:
Communication via PROFIBUSThe communication functions are available via PROFIBUS on all platforms:
SIMOTION ITSIMOTION IT enables additional communication functions via Industrial Ethernet:
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