B00, B02, B03 |
Not permissible with options | Reason |
---|---|
L45, L57, L59, L60 | A Category 0 EMERGENCY OFF is already provided in the NAMUR version. |
L83, L84 | The B00 option already provides a PTC thermistor evaluation unit as standard (trip). |
L19 | Alternatively, option B03 can be selected. |
L87 | The insulation monitor monitors the complete electrically coupled network. An insulation monitor must therefore be provided on site. |
G60 | The B00 option already provides a Terminal Module TM31 as a standard feature. |
With options L50, L55, L86, the connection is made as described in the standard. There is no wiring to the NAMUR terminal block.
B00
NAMUR terminal block
The terminal block is designed according to the requirements and directives of the standards association for measurement and control in the chemical industry (NAMUR recommendation NE37). I.e. terminals are specifically assigned to particular device functions. The inputs and outputs connected to the terminals fulfill PELV requirements (protective extra-low voltage) with protective separation.
The terminal block and associated functions have been reduced to the necessary minimum. Unlike the NAMUR recommendation, optional terminals are not available.
Terminal | Meaning | Default | Remarks |
---|---|---|---|
10 | DI | ON (dynamic) / | The effective mode can be encoded using a wire jumper at terminal -400: 9; 10 codable |
11 | DI | OFF (dynamic) |
|
12 | DI | Faster |
|
13 | DI | Slower |
|
14 | DI | RESET |
|
15 | DI | Interlock |
|
16 | DI | Counter-clockwise | 0 signal for CW rotating field |
17, 18 |
| Supply disconnection | EMERGENCY OFF circuit |
30, 31 |
| Ready | Relay output (NO contact) |
32, 33 |
| Motor is turning | Relay output (NO contact) |
34 | DO (NO) | Fault | Relay output (changeover contact) |
35 | DO (COM) | ||
36 | DO (NC) | ||
50, 51 | AI | Speed setpoint |
|
60, 61 | AO | Motor frequency |
|
62, 63 | AO | Motor current | Motor current is default setting; can be reparameterized for other variables |
The 24 V supply is provided on the plant side via terminals -X2:1-3 (fused in the converter with 1 A). It must be ensured that the PELV safety requirements are fulfilled (protective extra-low voltage with protective separation).
Terminal | Meaning |
|
---|---|---|
1 | M | Reference conductor |
2 | P24 | 24 V DC supply |
3 | P24 | 24 V DC outgoing feeder |
For temperature monitoring of explosion-proof motors, option B00 includes a PTC thermistor.
Exceeding the limit value causes a shutdown. The associated PTC sensor is connected to terminal -X3: 90, 91.
Terminal | Meaning |
|
---|---|---|
90, 91 | AI | Connection of PTC sensor |
B02
Protective separation for 24 V supply (PELV)
If no protective separation for 24 V supply (PELV) is available at the customer site, this option is used to provide a second power supply to guarantee compliance with PELV. (Terminal assignments as for option B00, 24 V supply at terminals -X1:1, 2, 3 is not required)
Notice:
The option B02 must always be combined with B00.
B03
Outgoing feeder for external auxiliaries (uncontrolled)
If a motor fan is to be supplied with power from the plant, option B03 provides an uncontrolled external outgoing feeder with a 10 A fuse. As soon as the supply voltage is present at the converter input, a voltage is also present at these terminals. This corresponds to the converter input voltage (U = Uline). You must take this into account when configuring an external fan.
Terminal | Meaning |
---|---|
1, 2, 3, PE | Outgoing feeder for external auxiliaries |
Notice:
Option B03 must always be combined with B00.
B43, B44, B45
Production flowcharts
Production flowcharts are provided with options B43 to B45. After the order has been clarified, these are emailed as a dual language (English/German) PDF file.
Option | Description |
---|---|
B43 | Documentation - Production flowchart: one issue |
B44 | Documentation - Production flowchart: updated every two weeks |
B45 | Documentation - Production flowchart: updated every month |
B55
Generation of a preliminary and a final packing list (shipping)
This option provides the electronically editable packing list (possibly predefined from the factory) with the following information in Excel format:
- Number of individual packages
- Type of package (pallet, crate, etc.)
- Weight (unpacked and packed)
- Dimensions (unpacked and packed)
- Delivery location
- Label for package item (when option B56 is ordered)
- Description of what is in the package
A first packing list is generated after complete technical clarification with preliminary data. When shipped, a final packing list is provided with the actual data.
B56
Packed items labeled with a customized label
With this option, customized labels are attached to the unpacked and packed packaged units. Internal customers must provide two labels at least 2 weeks before the shipping date (printout to the factory logistics department, specifying the article number).
B57
Photo documentation of the ordered units
This option provides digital photographic documentation with the following content:
- 1 photo diagonally from the front
- 1 photo diagonally from the rear (opposite)
- 1 photo with the packed item on which the label is legible
The listed photos of the packed items are taken in both an unpacked and a packed state in each position (a total of 6 photos per packed item).
D02
Customer documentation (circuit diagram, terminal diagram, layout diagram) in DXF format
Option D02 can be used to order documents such as circuit diagrams, terminal diagrams, layout diagrams, and dimension drawings in DXF format, e.g. for further processing in AutoCAD systems.
D04
Customer documentation as hard copy
Device documentation is supplied electronically on a CD-ROM as standard. If the customer also requires a hard copy of the documentation and selects option D04, the following documents will be supplied in a folder with the converter:
- Operating instructions
- Circuit diagram
- Terminal diagram
- Layout diagram
- Dimension drawing
- Spare parts list
- Test certificate
Regardless of whether option D04 is selected, hard copies of the safety and transportation guidelines, a check list and a registration form are always supplied.
D14
Preliminary version of customer documentation
If documents such as circuit diagrams, terminal diagrams, layout diagrams and dimension drawings are required in advance for the purpose of system engineering (integration of drive into higher-level systems, interface definition, installation, building planning, etc.), it is possible to order a draft copy of the documentation when ordering the converter cabinet units. These documents are then supplied electronically a few working days following receipt of the order. If the order includes options that fall outside the scope of standard delivery, these will not be covered by the documentation due to the obvious time constraints.
The client is sent the documentation relating to the order by email. The recipient's email address must be specified with the order for this purpose. In the email, the recipient will also receive a link for downloading order-specific documentation.
With the option D02, the documents are also delivered in DXF format.
D58, D60, D80, D91, D93, D94
Documentation as language package
If a documentation option is not selected, the relevant documentation is supplied as standard in English/German. When one of the options specified in the table is selected, the standard documentation language will be changed from English/German to the language combination provided by the option.
Order code | Language |
---|---|
D58 | English/French |
D60 | English/Spanish |
D80 | English/Italian |
D91 | English/Chinese |
D93 | English/Portuguese (Brazil) |
D94 | English/Russian |
D00, D56, D72, D76, D77, D78, D84
Documentation in a single language
The documentation is also available in a single language, for example, to be able to order other language combinations.
If a further language is required for standard documentation in English/German, the option D74 (documentation in English/German) must also be ordered in addition to that language.
Order code | Language |
---|---|
D00 | German |
D56 | Russian |
D72 | Italian |
D76 | English |
D77 | French |
D78 | Spanish |
D84 | Chinese |
E11 to E71
Individual certification
The individual certification of the converter by the relevant certification body contains the expansions described in option M66.
- E11 Individual certificate from Germanische Lloyd (GL)
- E21 Individual certificate from Lloyds Register (LR)
- E31 Individual certificate from Bureau Veritas (BV)
- E51 Individual certificate from Det Norske Veritas (DNV)
- E61 Individual certificate from American Bureau of Shipping (ABS)
- E71 Individual certificate from Chinese Classification Society (CCS)
Note:
Several individual certificates can be combined.
F03, F71, F72, F74, F75, F76, F77, F97
Converter acceptance inspections
Order code | Description |
---|---|
F03 | Visual acceptance The inspection includes the following:
The tests are carried out with the converter de-energized. |
F71 (witnessed by customer) | Function test without connected motor After the visual acceptance with the converter switched off, the converter is connected to rated voltage. The inspection includes the following:
|
F74 (not witnessed by customer) | Function test with test bay motor under no-load conditions After the visual acceptance with the converter switched off, the converter is connected to rated voltage. The inspection includes the following:
|
F76 (not witnessed by customer) | Insulation test The inspection includes the following:
|
F97 | Customer-specific acceptance inspections (on request) If acceptance inspections that are not covered by the options F03, F71, F75, or F77 are required, customer-specific acceptance inspections/supplementary tests can be ordered using order code F97 on request and following technical clarification. |
G20
CBC10 Communication Board
The CBC10 Communication Board plugs into the option slot on the CU320‑2 Control Unit. The CAN interface on the CBC10 has 2 SUB‑D connections for input and output.
The CBC10 Communication Board is used to connect the CU320‑2 Control Unit and thus the SINAMICS S150 to the CAN (Controller Area Network) protocol. The associated driver software fulfills the standards of the following CANopen specification of the CiA organization (CAN in Automation):
- Communication profiles according to DS 301
- Drive profile in accordance with DSP 402 (in this case Profile Velocity Mode)
- EDS (Electronic Data Sheet) in accordance with DSP 306
- Operational state signaling according to DSP 305
The CBC10 Communication Board plugs into the option slot on the CU320‑2 Control Unit. The CAN interface on the CBC10 has two SUB‑D connections for input and output.
It cannot be combined with option G33.
Description of the CBC10 Communication Board → SINAMICS S120 chassis format units → System components → Supplementary system components.
G33
CBE20 Communication Board
The CBE20 Communication Board can be used to connect the SINAMICS S150 to a PROFINET IO or Ethernet/IP network via a CU320‑2 Control Unit. The CBE Communication Board plugs into the option slot on the CU320‑2 Control Unit.
It cannot be combined with option G20.
Note:
Only one communication interface can be used in isochronous operation when the Communication Board CBE20 is used in a Control Unit CU320‑2.
- CU320‑2 DP: Either the DP interface of the Control Unit or the PN interfaces of the CBE20
- CU320‑-2 PN: Either the internal PN interfaces or the external PN interfaces of the CBE20
Description of the CBE20 Communication Board → SINAMICS S120 chassis format units → System components → Supplementary system components.
G51
TM150 temperature sensor evaluation unit
The TM150 Terminal Module is a DRIVE‑CLiQ component that is used to acquire and evaluate data from several temperature sensors. The temperature is measured in a temperature range from -99 °C to +250 °C for the following temperature sensors:
- Pt100 (with monitoring for wire breakage and short-circuit)
- Pt1000 (with monitoring for wire breakage and short-circuit)
- KTY84 (with monitoring for wire breakage and short-circuit)
- PTC (with monitoring for short-circuit)
- Bimetallic NC contact (without monitoring)
For the temperature sensor inputs, for each terminal block the evaluation can be parameterized for 1×2-wire, 2×2-wire, 3-wire or 4-wire. There is no electrical isolation in the TM150.
A maximum of 12 temperature sensors can be connected to the TM150 Terminal Module.
Description of the TM150 Terminal Module → SINAMICS S120 chassis format units → System components → Supplementary system components.
G60
TM31 Terminal Module
The TM31 Terminal Module is used to expand the customer terminal.
The following additional interfaces are available:
- 8 digital inputs
- 4 bidirectional digital inputs/outputs
- 2 relay outputs with changeover contact
- 2 analog inputs
- 2 analog outputs
- 1 temperature sensor input (KTY84‑130/PTC)
- 2 DRIVE‑CLiQ sockets
- 1 connection for the electronics power supply via the 24 V DC supply connector
- 1 PE/protective conductor connection
To simplify configuration and commissioning of the drive, the optional TM31 Terminal Module is already preset with various factory settings, which can then be selected when commissioning the system.
Description of the TM31 Terminal Module → SINAMICS S120 chassis format units → System components → Supplementary system components.
For additional information, please refer to the SINAMICS Low Voltage Engineering Manual.
G61
Additional TM31 Terminal Module
With option G61, the number of digital inputs/outputs, as well as the number of analog inputs/outputs in the drive system can be expanded using a second TM31 Terminal Module (in addition to the TM31 Terminal Module that can be selected using option G60).
Note:
Option G61 requires option G60.
G62
TB30 Terminal Board
The TB30 Terminal Board supports the addition of digital inputs/digital outputs and analog inputs/analog outputs to the Control Unit. The TB30 Terminal Board plugs into the option slot on the Control Unit.
The following are located on the TB30 Terminal Board:
- Power supply for digital inputs/digital outputs
- 4 digital inputs
- 4 digital outputs
- 2 analog inputs
- 2 analog outputs
Description of the TB30 Terminal Board → SINAMICS S120 chassis format units → System components → Supplementary system components.
K01
Safety license for 1 axis
The Safety Integrated Basic Functions do not require a license. However, the Safety Integrated Extended Functions require a license for each axis equipped with safety functions. It is irrelevant which safety functions are used and how many. Option K01 contains the license for one axis.
Subsequent licensing is possible online via the WEB License Manager by generating a license key:
http://www.siemens.com/automation/license
K46
SMC10 Sensor Module Cabinet-Mounted
The SMC10 Sensor Module Cabinet-Mounted can be used to simultaneously sense the speed and the rotor position angle. The signals received from the resolver are converted here and made available to the closed-loop controller via the DRIVE‑CLiQ interface for evaluation purposes.
The following encoder signals can be evaluated:
- 2-pole resolver
- Multi-pole resolver
The motor temperature can also be measured using KTY84‑130 or PTC thermistors.
Description of the SMC10 Sensor Module Cabinet-Mounted → SINAMICS S120 chassis format units → System components → Encoder system interface.
K48
SMC20 Sensor Module Cabinet-Mounted
The SMC20 Sensor Module Cabinet-Mounted can be used to simultaneously sense the speed and position. The signals received from the incremental encoder are converted here and made available to the closed-loop controller via the DRIVE‑CLiQ interface for evaluation purposes.
The following encoder signals can be evaluated:
- Incremental encoder sin/cos 1 Vpp
- Absolute encoder EnDat 2.1
- SSI encoder with incremental signals sin/cos 1 Vpp
The motor temperature can also be detected using KTY84-130 or PTC/Pt100 thermistors.
Description of the SMC20 Sensor Module Cabinet-Mounted → SINAMICS S120 chassis format units → System components → Encoder system interface.
K50
SMC30 Sensor Module Cabinet-Mounted
The SMC30 Sensor Module Cabinet-Mounted can be used to evaluate the encoders of motors without a DRIVE‑CLiQ interface. External encoders can also be connected via the SMC30.
The following encoder signals can be evaluated:
- Incremental encoders TTL/HTL with and without open-circuit detection (open-circuit detection is only available with bipolar signals)
- SSI encoders with TTL/HTL incremental signals
- SSI encoders without incremental signals
The motor temperature can also be measured using KTY84‑130 or PTC thermistors.
Description of the SMC30 Sensor Module Cabinet-Mounted → SINAMICS S120 chassis format units → System components → Encoder system interface.
K51
VSM10 Voltage Sensing Module
The VSM10 Voltage Sensing Module is used to measure the voltage characteristic on the motor side, so that the following function can be implemented:
- Operation of a permanent-magnet synchronous motor without encoder with the requirement to be able to connect to a motor that is already running (flying restart function)
- Quick flying restart of large induction motors: The time for the demagnetization of the motor is eliminated through the measurement of the voltage.
Description of the VSM10 Voltage Sensing Module → SINAMICS S120 chassis format units → System components → Supplementary system components.
K52
Second SMC30 Sensor Module Cabinet-Mounted
With option K50, the cabinet unit contains an SMC30 Sensor Module Cabinet-Mounted. An additional SMC30 (Option K52) Sensor Module enables reliable actual-value acquisition when using Safety Integrated Extended Functions (requires a license: Option K01).
Detailed and comprehensive instructions and information for the Safety Integrated functions can be found in the associated Function Manual.
K82
Terminal Module for controlling the Safe Torque Off and Safe Stop 1 safety functions
The terminal module controls the Safety Integrated Basic Functions Safe Torque Off (STO) and Safe Stop 1 (SS1) (time-controlled) over a wide voltage range from 24 V to 240 V DC/AC (terminology as defined in IEC 61800‑5‑2).
The integrated safety functions, starting from the Safety Integrated (SI) input terminals of the components (Control Unit and Power Module), satisfy the requirements of EN 61800‑5‑2, EN 60204‑1, EN ISO 13849‑1 Category 3 for Performance Level (PL) d and IEC 61508 SIL 2.
With option K82, the requirements specified in EN 61800‑5‑2, EN 60204‑1, EN ISO 13849‑1 Category 3 for Performance Level (PL) d and IEC 61508 SIL 2 are fulfilled.
The Safety Integrated functions using option K82 are only available in conjunction with certified components and software versions.
The Safety Integrated functions of SINAMICS are generally certified by independent institutes. An up-to-date list of certified components is available on request from your local Siemens office.
K87
TM54F Terminal Module
The Terminal Module TM54F is a terminal expansion module with safe digital inputs and outputs to control the Safety Integrated functions.
The TM54F is directly connected to a Control Unit via DRIVE-CLiQ. Each Control Unit can be assigned precisely to one TM54F.
Note:
It is not permissible to connect Motor Modules or Line Modules to a TM54F.
The TM54F provides 4 fail-safe digital outputs and 10 fail-safe digital inputs. A fail-safe digital output consists of one 24 V DC switching output, one output switching to ground and one digital input to check the switching state. A fail-safe digital input consists of two digital inputs.
Description of the TM54F Terminal Module → SINAMICS S120 chassis format units → System components → Supplementary system components.
K88
Safe Brake Adapter SBA, 230 V AC
The Safe Brake Control (SBC) is a safety function that is used in safety-relevant applications, for example in presses or rolling mills. In the no-current state, the brake acts on the drive motor using spring force. The brake is released when current flows in it (low active).
The Safe Brake Adapter is already installed in the cabinet unit in the factory. A source of power is connected to terminal -X12 on the Safe Brake Adapter. For control, a connection is established between the Safe Brake Adapter and the Control Interface Module in the factory using a cable harness.
On the plant side, to control the brake, a connection must be established between terminal -X14 on the Safe Brake Adapter and the brake.
Description of the SBA Safe Brake Adapter → SINAMICS S120 chassis format units → System components → Supplementary system components.
K95
CU320-2 PN Control Unit (PROFINET)
Instead of the CU320‑2 DP (PROFIBUS) Control Unit provided as standard, the drive is delivered with a CU320‑2 PN Control Unit (PROFINET), including a CompactFlash card.
Description of the CU320‑2 Control Unit → SINAMICS S120 chassis format units → System components → Control Units.
L00
Use in the first environment according to EN 61800-3, Category C2 (TN/TT supply systems with grounded neutral point)
To limit interference emission, the converter includes as standard a radio interference suppression filter according to the EMC product standard EN 61800-3, Category C3 (use in the industrial environment or in the second environment).
By using the optionally available line filter (option L00), up to a motor cable length of 300 m on grounded line supplies, the converters are suitable for use according to Category C2 (residential area or first environment).
However, complying with the limit values in the standard means that all of the relevant installation specifications regarding grounding and shielding must be strictly observed.
Notes on this are provided in the SINAMICS Low Voltage Engineering Manual as well as in the appropriate operating instructions.
L04
Infeed module one level lower
With this option, an infeed (Active Line Module/Active Interface Module) rated one power level lower than the Motor Module (inverter) is used.
For instance, this option is suitable for the following applications:
- When the Motor Module is operated at pulse frequencies greater than the rated pulse frequency, which means that the output power is reduced (current derating as a function of the pulse frequency).
- When the rated power is demanded when generating, and the system losses are covered by the Motor Module.
- When using motors with a higher efficiency and/or a lower power factor when compared to typical standard induction motors.
- The maximum current of the Motor Module is demanded below the maximum power of the unit, e.g. drives with a high breakaway torque.
When using option L04, the following restrictions must always be taken into consideration:
- The rated output current of the Motor Module is only available as long as the infeed (Active Line Module) is not loaded with the rated power.
- For line undervoltage conditions, the output power is reduced linearly with the line voltage.
- The unit should be operated with a system power factor cos φ = 1 (this is the factory setting) and should only provide the active power. Additional compensation of reactive power from the power system is not advisable.
Option L04 is available for the following cabinet units:
SINAMICS S150 converter cabinet unit | Type rating | Permissible currents | ||
---|---|---|---|---|
|
| Output | Input | |
|
|
| Standard | With option L04 |
6SL3710-... | kW | A | A | A |
Line voltage 380 … 480 V 3 AC | ||||
7LE33-1AA3 | 160 | 310 | 310 | 260 |
7LE35-0AA3 | 250 | 490 | 490 | 380 |
7LE36-1AA3 | 315 | 605 | 605 | 490 |
7LE37-5AA3 | 400 | 745 | 745 | 605 |
7LE41-0AA3 | 560 | 985 | 985 | 840 |
L07
dv/dt filter compact plus Voltage Peak Limiter
dv/dt filters compact plus VPL (Voltage Peak Limiter) limit the voltage rate-of-rise dv/dt to values of < 1600 V/μs and the typical voltage peaks to the following values in accordance with the limit value curve A according to IEC 60034‑25: 2007:
- < 1150 V at Uline < 575 V
- < 1400 V at 660 V < Uline < 690 V
The dv/dt filter compact plus VPL functionally consists of two components that are supplied as a compact mechanical unit, the dv/dt reactor and the voltage limiting network (VPL), which limits voltage peaks and feeds back the energy to the DC link.
It is so compact that it can be completely integrated into the cabinet, even for high power ratings. An additional cabinet is not required.
By using a dv/dt filter compact plus VPL, standard motors with standard insulation and without insulated bearings can be used with supply voltages up to 690 V in converter operation.
The power losses stated in section System components → Motor-side components → dv/dt filter compact plus VPL can be used to determine the total losses for engineering purposes.
dv/dt filters compact plus VPL are designed for the following maximum motor cable lengths:
- Shielded cables 100 m (e.g. Protodur NYCWY)
- Unshielded cables 150 m (e.g. Protodur NYY)
For longer cable lengths (> 100 m shielded, >150 m unshielded), the dv/dt filter plus VPL (option L10) should be used.
Notice:
- Operation with output frequencies <10 Hz is permissible for max. 5 min.
- The maximum permissible output frequency is 150 Hz.
When using dv/dt filters, restrictions regarding permissible pulse frequencies must be observed.
For additional information, please refer to the SINAMICS Low Voltage Engineering Manual.
Note:
Option L07 cannot be combined with the following options:
- L08 (motor reactor)
- L10 (dv/dt filter plus VPL)
- L15 (sine-wave filter)
- M78 (motor connection from above)
L08
Motor reactor
Motor reactors reduce the voltage load on the motor windings by reducing the voltage gradients at the motor terminals that occur during converter operation. At the same time, the capacitive charge/discharge currents that place an additional load on the converter output when long motor cables are used, are reduced.
The maximum permissible output frequency when a motor reactor is used is 150 Hz.
The power losses stated in section System components → Motor-side components → Motor reactors can be used to determine the total losses for engineering purposes.
Note:
Option L08 cannot be combined with the following options:
- L07 (dv/dt filter compact plus VPL)
- L10 (dv/dt filter plus VPL)
- L15 (sine-wave filter)
- M78 (motor connection from above)
L10
dv/dt filter plus Voltage Peak Limiter
A dv/dt filter plus VPL (Voltage Peak Limiter) limits the voltage rate-of-rise dv/dt to values < 500 V/μs and the typical voltage peaks to the following values in accordance with the limit value curve according to IEC/TS 60034‑17: 2006:
- < 1000 V at Uline < 575 V
- < 1250 V at 660 V < Uline < 690 V
The dv/dt filter plus VPL functionally consists of two components, the dv/dt reactor and the voltage limiting network (VPL), which limits voltage peaks and feeds the energy back to the DC link.
Depending on the converter power, option L10 can be accommodated in the converter cabinet unit or an additional cabinet is required with a width of 400 mm or 600 mm.
Voltage range | Installation of the dv/dt filter plus VPL | ||
---|---|---|---|
| in the converter | in the additional cabinet | |
| (without additional cabinet) | 400 mm wide | 600 mm wide |
380 ... 480 V | 110 ... 250 kW | 315 ... 450 kW | 560 ... 800 kW |
500 ... 690 V | 75 ... 315 kW | 400 ... 560 kW | 710 ... 1200 kW |
By using a dv/dt filter plus VPL, standard motors with standard insulation and without insulated bearings can be used with supply voltages up to 690 V in converter operation.
dv/dt filters plus VPL are designed for the following maximum motor cable lengths:
- Shielded cables 300 m (e.g. Protodur NYCWY)
- Unshielded cables: 450 m (e.g. Protodur NYY)
For cable lengths < 100 m shielded or < 150 m unshielded, the dv/dt filter compact plus VPL (option L07) can be used advantageously.
The power losses stated in section System components → Motor-side components → dv/dt filter plus VPL can be used to determine the total losses for engineering purposes.
Notice:
The maximum permissible output frequency is 150 Hz.
When using dv/dt filters, restrictions regarding permissible pulse frequencies must be observed.
For additional information, please refer to the SINAMICS Low Voltage Engineering Manual.
Note:
Parts of option L10 do not have nickel-plated copper busbars.
Option L10 cannot be combined with the following options:
- L07 (dv/dt filter compact plus VPL)
- L08 (motor reactor)
- L15 (sine-wave filter)
- M78 (motor connection from above)
L15
Sine-wave filter
Sine-wave filters are available for converters with a power rating of up to 250 kW (380 V to 480 V). The sine-wave filter at the converter output supplies almost perfect sinusoidal voltages at the motor so that standard motors can be used without special cables or power derating. Standard cables can be used to connect the motor. The max. permissible motor cable length is limited to 300 m.
The power losses stated in section System components → Motor-side components → Sine-wave filter can be used to determine the total losses for engineering purposes.
Note:
In conjunction with the option L15, the pulse frequency of the converter must be increased. This reduces the power available at the drive converter output (derating factor 0.88). The modulation depth of the output voltage decreases to approx. 85% (380 V to 480 V). The maximum output frequency is 150 Hz. It should be noted that the reduced voltage at the motor terminals compared with the rated motor voltage means that the motor switches to field weakening mode earlier.
Note:
Option L15 cannot be combined with the following options:
- L07 (dv/dt filter compact plus VPL)
- L08 (motor reactor)
- L10 (dv/dt filter plus VPL)
- M78 (motor connection from above)
L19
Connection for external auxiliaries
An outgoing feeder fused with max. 10 A for external auxiliaries (for example, separately driven motor fan).
The voltage is tapped at the converter input upstream of the main contactor / circuit breaker and, therefore, has the same level as the supply voltage.
The outgoing feeder can be switched inside the drive converter or externally.
Terminal | Meaning | Range |
---|---|---|
1 | L1 | 380 ... 690 V AC |
2 | L2 | 380 ... 690 V AC |
3 | L3 | 380 ... 690 V AC |
11 | Contactor control | 230 V AC |
12 | Contactor control | 230 V AC |
13 | Feedback signal, circuit breaker | 230 V AC/0.5 A; |
14 | Feedback signal, circuit breaker | 230 V AC/0.5 A; |
15 | Feedback signal, contactor | 230 V AC/6 A |
16 | Feedback signal, contactor | 230 V AC/6 A |
PE | PE | – |
For more information on engineering, see:
https://support.industry.siemens.com/cs/document/104961375
L21
Surge suppression
In ungrounded IT systems, the line voltage is not permanently connected to the ground potential because of the missing ground connection of the supply network. Therefore, when a ground fault occurs during operation, a voltage against ground increased by a factor of 2 can occur. For this reason, it is recommended that a surge suppression against ground be installed for operation on IT systems. The surge suppression option includes the installation of line-side surge arresters and upstream fuses for each system phase. The signaling contacts for monitoring the surge arresters are connected in series and connected to a customer interface.
Note:
Option L21 does not include the components required to install an insulation monitor for the IT system. An insulation monitor should always be ordered separately as option L87 when the supplying IT system is not monitored at another position (e.g. at the transformer outgoing feeder). Only one insulation monitor can ever be used within the same electrically connected network.
Option L21 also does not include removal in the factory of the metal bracket that makes the connection to ground of the radio interference suppression filter installed as standard. The metal bracket should therefore be removed during installation or commissioning of the converter if the device is to be operated on an ungrounded IT system.
L26
Main switch incl. fuses or circuit breakers
Up to 800 A a switch disconnector with fuses is available as the main switch. For currents greater than 800 A, a circuit breaker provided as standard is used to isolate the drive system from the line supply. The circuit breaker is controlled and supplied within the converter.
Terminal | Meaning |
---|---|
1 | Checkback contact (NO contact) |
2 | Checkback contact (NC contact) |
3 | Common potential |
L40
Line filter monitoring
With option L40, the filter in the Active Interface Module is monitored for effectiveness against harmonic effects on the system.
The capacitance of the filter capacitors of the integrated filter is continuously calculated and compared with the installed nominal capacitance by measuring the current and voltage in the Active Interface Module. If the calculated capacity deviates by more than the set tolerance, an alarm is triggered.
L45
EMERGENCY OFF pushbutton installed in the cabinet door
The option L45 only includes the EMERGENCY OFF pushbutton which is fitted with a protective collar in the cabinet door of the converter. The contacts of the pushbutton are brought out and connected to a terminal block.
The EMERGENCY OFF and/or EMERGENCY STOP functions of Category 0 or 1 can be activated in conjunction with options L57, L59, and L60.
Terminal | Meaning |
---|---|
1 | Checkback contact of the EMERGENCY OFF pushbutton in the cabinet door |
2 | Checkback contact of the EMERGENCY OFF pushbutton in the cabinet door |
3 | Checkback contact of the EMERGENCY OFF pushbutton in the cabinet door 1) |
4 | Checkback contact of the EMERGENCY OFF pushbutton in the cabinet door 1) |
1) For option L57 to L60 is preassigned in the converter.
Notice:
By pressing the EMERGENCY OFF pushbutton, the motor is stopped either uncontrolled or controlled depending on the selected stop Category 0 or 1, and the main voltage disconnected from the motor, in compliance with IEC 60204‑1 (VDE 0113). Auxiliary voltages such as the supply for an external fan or anti-condensation heating may still be present. Certain areas within the converter also remain live (under voltage), such as the control or auxiliary equipment. If complete disconnection of all voltages is required, the EMERGENCY OFF pushbutton must be incorporated into a protective system to be implemented by the customer. For this purpose, an NC contact is provided at terminal -X120.
L50
Cabinet lighting with service socket
With option L50, cabinet lighting is included with an additional service socket for a SCHUKO connector (connector type F) according to CEE 7/4. The power supply for the cabinet lighting and the service socket is external and must be fuse-protected for max. 10 A.
The cabinet lighting consists of an LED hand lamp with On/Off switch and with magnetic fasteners with an approx. 3 m long connecting cable. The lamp is factory-positioned in the cabinet door at a defined marking, and the connecting cable is wound on the associated mount.
L55
Cabinet anti-condensation heating
The anti-condensation heating is recommended at low ambient temperatures and high levels of humidity to prevent condensation. A 100 W cabinet heater is installed in each cabinet section (two heaters are installed per cabinet with cabinet section widths of between 800 mm and 1200 mm).
The power supply for the anti-condensation heating (110 V to 230 V AC, at terminal block -X240) must be provided externally and fused with max. 16 A.
Terminal | Meaning |
---|---|
1 | L1 (110 ... 230 V AC) |
2 | N |
3 | PE |
L57
EMERGENCY OFF Category 0, 230 V AC or 24 V DC
EMERGENCY OFF Category 0 for uncontrolled stopping according to EN 60204‑1.
The function includes disconnecting the voltage at the converter by means of the line contactor and bypassing the microprocessor controller using a safety combination according to EN 60204‑1. The motor then coasts down. When delivered, the pushbutton circuit is preset to 230 V AC. Jumpers must be appropriately set when using 24 V DC.
Terminal | Meaning |
---|---|
7 | Loop in the EMERGENCY OFF pushbutton from the plant side; remove jumper 7‑8! |
8 | Loop in the EMERGENCY OFF pushbutton from the plant side; remove jumper 7‑8! |
15 | "ON" for monitored start; remove jumper 15-16! |
16 | "ON" for monitored start; remove jumper 15-16! |
17 | Checkback signal, "Safety combination has tripped" |
18 | Checkback signal, "Safety combination has tripped" |
L59
EMERGENCY STOP Category 1, 230 V AC
EMERGENCY STOP Category 1 for controlled stopping according to EN 60204‑1.
The function stops the drive using a fast stop along a down ramp that is parameterized by the user. The voltage is then disconnected as described for EMERGENCY OFF Category 0 (option L57). The pushbutton circuit is operated at 230 V AC.
In order to maintain the specified stopping times, it may be necessary to use a braking unit.
Terminal | Meaning |
---|---|
7 | Loop in the EMERGENCY OFF pushbutton from the plant side; remove jumper 7‑8! |
8 | Loop in the EMERGENCY OFF pushbutton from the plant side; remove jumper 7‑8! |
15 | "ON" for manual start; remove jumper 15-16! |
16 | "ON" for manual start; remove jumper 15-16! |
17 | Checkback signal, "Safety combination has tripped" |
18 | Checkback signal, "Safety combination has tripped" |
L60
EMERGENCY STOP Category 1, 24 V DC
EMERGENCY STOP Category 1 for controlled stopping according to EN 60204‑1.
The function stops the drive using a fast stop along a down ramp that is parameterized by the user. The voltage is then disconnected as described for EMERGENCY OFF Category 0 (option L57). The pushbutton circuit is operated at 24 V DC.
In order to maintain the specified stopping times, it may be necessary to use a braking unit.
Terminal | Meaning |
---|---|
7 | Loop in the EMERGENCY OFF pushbutton from the plant side; remove jumper 7‑8! |
8 | Loop in the EMERGENCY OFF pushbutton from the plant side; remove jumper 7‑8! |
15 | "ON" for manual start; remove jumper 15-16! |
16 | "ON" for manual start; remove jumper 15-16! |
17 | Checkback signal, "Safety combination has tripped" |
18 | Checkback signal, "Safety combination has tripped" |
L61, L62, L64, L65
Braking units
Braking units may be required for drives in which motors might operate in generator mode, but have no facility for feeding energy back into the supply system.
The braking unit comprises two components:
- A Braking Module that can be installed in the air discharge of the chassis format power units
- A braking resistor to be mounted externally (degree of protection IP20)
The braking unit functions as an autonomous unit, and does not require an external power supply. During the braking process, the kinetic energy is converted into heat in the externally mounted braking resistor.
A max. cable length of 100 m is permissible between the Braking Module and the braking resistor. This allows the braking resistor to be mounted externally so that heat losses can be dissipated outside the converter enclosure. The braking resistor is connected directly to the terminal -X5 of the converter.
The following braking units are available for SINAMICS S150 converter cabinet units:
Option | SINAMICS S150 converter | Braking Module | ||
---|---|---|---|---|
| Type rating | Rated power PDB | Braking power P20 | Peak power P15 |
| kW | kW | kW | kW |
380 ... 480 V 3 AC | ||||
L61 | 110 ... 132 | 25 | 100 | 125 |
L62 | 160 ... 800 | 50 | 200 | 250 |
500 ... 600 V 3 AC | ||||
L64 | 75 ... 132 | 25 | 100 | 125 |
L65 | 160 ... 1200 | 50 | 200 | 250 |
660 ... 690 V 3 AC | ||||
L61 | 75 ... 132 | 25 | 100 | 125 |
L62 | 160 ... 1200 | 50 | 200 | 250 |
PDB = Rated power (continuous braking power)
P20 = 4 × PDB: 20 s power referred to a braking interval of 90 s
P15 = 5 × PDB: 15 s power referred to a braking interval of 90 s
If more braking power is required than provided by the braking units listed here, then braking units may be connected in parallel for higher converter outputs (on request). In this case, a Braking Module is assigned to each braking resistor.
Load diagram for Braking Modules and braking resistors
Additional notes about possible duty cycles of the braking units and other engineering notes are included in the SINAMICS Low Voltage Engineering Manual.
L83
Thermistor motor protection device (alarm)
Thermistor motor protection device for PTC thermistors (PTC resistors, type A) for alarm. The thermistor motor protection device is supplied with power and evaluated internally in the converter.
Terminal | Meaning |
---|---|
T1 | Sensor circuit connection |
T2 | Sensor circuit connection |
L84
Thermistor motor protection device (trip)
Thermistor motor protection device for PTC thermistors (PTC resistors, type A) for trip. The thermistor motor protection device is supplied with power and evaluated internally in the converter.
Terminal | Meaning |
---|---|
T1 | Sensor circuit connection |
T2 | Sensor circuit connection |
L86
Pt100 evaluation unit
The Pt100 evaluation unit can monitor up to six sensors. The sensors can be connected in a two or three-wire system. The limit values can be freely programmed for each channel.
In the factory setting, the measuring channels are subdivided into two groups, each with 3 channels. With motors, for example, this means that three Pt100s in the stator windings and two Pt100s in the motor bearings can be monitored. Unused channels can be hidden via parameters.
The output relays are integrated into the internal fault and shutdown sequence of the converter.
L87
Insulation monitoring
An insulation monitor must be used if the converter is connected to an ungrounded line supply. The device monitors the entire galvanically coupled circuit for insulation faults.
An alarm is output in the event of a fault.
Notice:
Only one insulation monitor can be used in each galvanically coupled network.
As there are different response strategies when a ground fault occurs in an ungrounded system, output relays of the insulation monitor are provided for integration in a plant-side control. The customer can also choose to integrate the outputs into the converter monitoring system.
M06
Base 100 mm high, RAL 7022
The additional cabinet base allows larger bending radii for cables (cable inlet from below) and enables them to be routed within the cabinet base.
The cabinet base is supplied in RAL 7022 as standard. A special paint finish is not available for the base. It is delivered completely assembled with the cabinet. The height of the operator panel changes accordingly.
M07
Cable marshaling compartment 200 mm high, RAL 7035
The cable marshaling compartment is made of strong sheet steel and allows cables to be connected more flexibly (entry from below). It also allows routing of cables within the marshaling compartment. It is delivered completely assembled with the cabinet. The height of the operator panel changes accordingly.
Notice:
The cable marshalling compartment is painted as standard with RAL 7035. If a special color is requested for the cabinet (option Y09), the cable marshaling compartment is also painted in this color.
M13
Line connection from above
The control cabinet is provided with an additional roof section to allow a line connection from above. The connection lugs for the power cables, the clamping bar for mechanically securing the cables, an EMC shield bus, and a PE bar are located within this roof section.
This increases the cabinet height by 405 mm. The busbars for the connection from above are delivered completely pre-installed. For transport reasons, the roof sections are delivered separately and must be fitted on site. Crane transport assemblies (option M90) can still be used. However, they must be removed on site before the roof sections can be installed. Use of rope spreaders should be considered in the case of small crane hook heights.
An undrilled aluminum mounting plate (5 mm thick) is provided in the roof section for feeding in the cables. Depending on the number of cables and the cross-sections used, holes for attaching cable glands for feeding in the cables must be drilled in this mounting plate on site.
Note:
The control cables are still connected from below. Option M13 eliminates the lugs, provided as standard, to connect the line supply from below.
The degree of protection of the roof sections is IP21. In combination with options M23, M43 and M54, additional plastic ventilation grilles and filter elements are provided.
Notice:
The roof sections are painted in RAL 7035 as standard. If a special color is requested for the cabinet (option Y09), the roof section is also painted in this color. Ventilation grilles used with degrees of protection IP23 and IP54 have color RAL 7035 and cannot be painted.
The covers provided with option M60 are also included in the scope of supply.
M21
Degree of protection IP21
Cabinet version in IP20, but with additional top covers or canopies. This increases the cabinet height by 250 mm.
For transport reasons, the top covers or canopies are delivered separately and must be fitted on site.
Notice:
The top covers or canopies are painted in RAL 7035 as standard. If a special color is requested for the cabinet (option Y09), the top covers or canopies are also painted in this color.
M23
Degree of protection IP23
Converter cabinet units with degree of protection IP23 are supplied with additional roof sections as well as plastic ventilation grilles and a filter medium in the air inlet and outlet. This increases the cabinet height by 400 mm. The covers provided with option M60 are also included in the scope of supply. The filter medium must be maintained according to the local environmental conditions.
For transport reasons, the roof sections are delivered separately and must be fitted on site.
Notice:
The roof sections are painted in RAL 7035 as standard. If a special color is requested for the cabinet (option Y09), the roof section is also painted in this color. The molded plastic parts (e.g. ventilation grilles) are in RAL 7035 and cannot be painted.
M43
Degree of protection IP43
Converter cabinet units with IP43 degree of protection are supplied with additional roof sections as well as plastic ventilation grilles and a wire mesh in the air inlet and outlet. This increases the cabinet height by 400 mm. The covers provided with option M60 are also included in the scope of supply. They are an integral component of the internal cabinet air guidance system and are adapted accordingly.
For transport reasons, the roof sections are delivered separately and must be fitted on site.
Notice:
The roof sections are painted in RAL 7035 as standard. If a special color is requested for the cabinet (option Y09), the roof section is also painted in this color. The molded plastic parts (e.g. ventilation grilles) are in RAL 7035 and cannot be painted.
M54
Degree of protection IP54
Converter cabinet units with IP54 degree of protection are supplied with additional roof sections as well as plastic ventilation grilles and a filter medium in the air inlet and outlet. This increases the cabinet height by 400 mm. The covers provided with option M60 are also included in the scope of supply. They are an integral component of the internal cabinet air guidance system and are adapted accordingly. The filters must be maintained according to the local environmental conditions.
For transport reasons, the roof sections are delivered separately and must be fitted on site.
Notice:
- The roof sections are painted in RAL 7035 as standard. If a special color is requested for the cabinet (option Y09), the roof section is also painted in this color. The molded plastic parts (e.g. ventilation grilles) are in RAL 7035 and cannot be painted.
- For units with IP54 degree of protection, it is important to observe the derating factor for output currents in relation to ambient temperature and installation altitude.
M60
Additional touch protection
The converter cabinet units are designed as standard according to DGUV regulation 3. Option M60 provides additional covers (outside arm's reach) in the vicinity of the AC busbars and above the power unit (can only be selected as an option with converters up to 250 kW in the 400 V range and with converters up to 315 kW in the 690 V range with degrees of protection IP20 and IP21; otherwise supplied as standard).
M66
Marine version
For compliance with the requirements of the classification institutes:
- Lloyds Register
- American Bureau of Shipping
- Germanischer Lloyd
- Bureau Veritas
- Det Norske Veritas
- China Classification Society
This option includes a strengthened mechanical version of the cabinet, handles (handrail) below the operator panel and mechanical locking of the cabinet doors. The cabinet has degree of protection IP23 (option M23) and includes a cabinet anti-condensation heater (option L55). To secure the converter to the ship's hull, a welding frame (5 mm high) is supplied separately.
Note:
Combination with options M21, M23, and L55 is not possible. Individual certification is additionally required if the converter is used for a safety-related drive on the ship (see options E11 to E71).
M70
EMC shield bus (cable connection from below)
The EMC shield bus is used to connect shielded line and motor supply cables. With the options M13 and M78, the EMC shield bus is already included as standard for the connection busbars underneath the roof section.
M78
Motor connection from above
The control cabinet is provided with an additional roof section for a motor connection from above. The connection lugs for the power cables, the clamping bar for mechanically securing the cables, an EMC shield bus, and a PE bar are located within this roof section.
This increases the cabinet height by 405 mm. The busbars for the connection from above are delivered completely pre-installed. For transport reasons, the roof sections are delivered separately and must be fitted on site. Crane transport assemblies (option M90) can still be used. However, they must be removed on site before the roof sections can be installed. Use of rope spreaders should be considered in the case of small crane hook heights.
An undrilled aluminum mounting plate (5 mm thick) is provided in the roof section for feeding in the cables. Depending on the number of cables and the cross-sections used, holes for attaching cable glands for feeding in the cables must be drilled in this mounting plate on site.
Note:
The control cables are still connected from below. Option M78 eliminates the lugs, provided as standard, to connect the motor from below.
The degree of protection of the roof sections is IP21. In combination with options M23, M43 and M54, additional plastic ventilation grilles and filter elements are provided.
Notice:
The roof sections are painted in RAL 7035 as standard. If a special color is requested for the cabinet (option Y09), the roof section is also painted in this color. Ventilation grilles used with IP23, IP43 and IP54 degrees of protection are in RAL 7035 and cannot be painted.
The covers provided with option M60 are also included in the scope of supply.
Note:
Option M78 cannot be combined with the following options:
- L07 (dv/dt filter compact plus VPL)
- L08 (motor reactor)
- L10 (dv/dt filter plus VPL)
- L15 (sine-wave filter)
M90
Crane transport assembly (top-mounted)
For single cabinets up to a width of 600 mm, the crane transport assembly consists of transport eyebolts. For cabinet widths of 800 mm and wider, transport rails are used.
M91
Marking of all control cable conductor ends
When this option is selected, all control cables or conductor ends (including all customer-specific options) are labeled throughout the cabinet.
T58, T60, T80, T83, T85, T91
Rating plate data
The rating plate is provided in English/German as standard. A rating plate in another language combination can be selected by specifying the following option order codes.
Option | Rating plate language |
---|---|
T58 | English/French |
T60 | English/Spanish |
T80 | English/Italian |
T83 | English/Portuguese (Brazil) |
T85 | English/Russian |
T91 | English/Chinese |
Y09
Special cabinet paint finish
The converter cabinet units are delivered in RAL 7035 as standard. The special paint finish must be specified in plain text when ordering. All RAL colors which are available as powder coatings can be selected.
Notice:
If options such as cable marshaling compartment (option M07), top covers or canopies (option M21), roof sections (options M23/M43/M54) or cable connection from above (options M13/M78) are ordered for the converter cabinet units, they will also be supplied in the paint finish stated in the order. The molded plastic parts (e.g. ventilation grilles) are in RAL 7035 and cannot be painted.
Y31
One-line label for system identification, 40 × 80 mm
Resopal labels (white with black lettering) for identifying the control cabinets are available. The labels are stuck to the cabinet door.
Dimensions H × W: 40 × 80 mm
The text must be specified in plain text when ordering.
Field 1: Max. 9 characters, font size 10 mm
Y32
Two-line label for system identification, 40 × 180 mm
Resopal labels (white with black lettering) for identifying the control cabinets are available. The labels are stuck to the cabinet door.
Dimensions H × W: 40 × 180 mm
The text must be specified in plain text when ordering.
Field 1: Max. 9 characters, font size 10 mm
Field 2: Max. 9 characters, font size 10 mm
Field 3: Max. 20 characters, font size 10 mm
Y33
Four-line label for system identification, 40 × 180 mm
Resopal labels (white with black lettering) for identifying the control cabinets are available. The labels are stuck to the cabinet door.
Dimensions H × W: 40 × 180 mm
The text must be specified in plain text when ordering.
Field 1: Max. 9 characters, font size 10 mm
Field 2: Max. 20 characters, font size 6 mm
Field 3: Max. 20 characters, font size 6 mm
Field 4: Max. 20 characters, font size 6 mm
Field 5: Max. 20 characters, font size 6 mm
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