Technical specifications

3RW4038-2BB05

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SIRIUSВ 3RW40

SIRIUSВ 3RW40В soft starters have all the same advantages as the 3RW30В soft starters.

The SIRIUS 3RW40В soft starters are characterized above all by their small space requirements. Integrated bypass contacts mean that no power loss has to be taken into the bargain at the power semiconductors (thyristors) after the motor has started up. This cuts down on heat losses, enabling a more compact design and making external bypass circuits superfluous.

At the same time this soft starter comes with additional integrated functions such as adjustable current limiting, motor overload and intrinsic device protection, and optional thermistor motor protection. The higher the motor rating, the more important these functions, because they make it unnecessary to purchase and install protection equipment such as overload relays.

Internal intrinsic device protection prevents the thermal overloading of the thyristors and the power section defects this can cause. As an option the thyristors can also be protected by semiconductor fuses from short-circuiting.

Thanks to integrated status monitoring and fault monitoring, this compact soft starter offers many different diagnostics options. Up to four LEDs and relay outputs permit differentiated monitoring and diagnostics of the operating mechanism by indicating the operating state as well as for example mains or phase failure, missing load, non-permissible tripping time/CLASS setting, thermal overloading or device faults.

Soft starters rated up to 250В kW (at 400В V) for standard applications in three-phase networks are available. Extremely small sizes, low power losses and simple start-up are just three of the many advantages of the SIRIUSВ 3RW40 soft starters.

"Increased safety" type of protection EExВ e according to ATEX DirectiveВ 94/9/EC

The 3RW40В soft starter sizes S0 to S12 are suitable for starting explosion-proof motors with "increased safety" type of protection EExВ e.

Functionality

The space required by the compact SIRIUS 3RW40 soft starter is often only about one third of that required by a contactor assembly for wye-delta starting of comparable rating. This not only saves space in the control cabinet and on the standard mounting rail but also does away completely with the wiring work needed for wye-delta starters. This is notable in particular for higher motor ratings which are only rarely available as fully wired solutions.

At the same time the number of cables from the starter to the motor is reduced from six to three. Compact dimensions, short start-up times, easy wiring and fast commissioning make themselves felt as clear-cut cost advantages.

The bypass contacts of these soft starters are protected during operation by an integrated solid-state arc quenching system. This prevents damage to the bypass contacts in the event of a fault, e.g. brief disconnection of the control voltage, mechanical shocks or life-related component defects on the coil operating mechanism or main contact spring.

The starting current of particularly powerful operating mechanisms can place an unjustifiable load on the local supply system. Soft starters reduce this starting current by means of their voltage ramp. Thanks to the adjustable current limiting, the SIRIUS 3RW40 soft starter takes even more pressure off the supply system. It leaves the set start ramp during the ramp-up – the ramp gradient is fixed by the starting voltage and the ramp time – as soon as the selected current limit is reached.

From this moment the voltage of the soft starter is controlled so that the current supplied to the motor remains constant. This process is ended either by completion of the motor ramp-up or by tripping by the intrinsic device protection or the motor overload protection. As the result of this function the actual motor ramp-up can well take longer than the ramp time selected on the soft starter.

Thanks to the integrated motor overload protection according to IEC 60947‑4‑2 there is no need for an additional overload relay on the new soft starters. The rated motor current, the setting of the overload tripping time (CLASS times) and the reset of the motor overload protection function can be adjusted easily and quickly. Using a 4-step rotary potentiometer it is possible to set different overload tripping times on the soft starter. In addition to CLASS 10, 15 and 20 it is also possible to switch off the motor overload protection if a different motor management control device is to be used for this function, e.g. with connection to PROFIBUS.

Device versions with thermistor motor protection evaluation are available up to a rating of 55В kW (at 400В V). A "Thermoclick" measuring probe can be connected directly, as can a PTC of typeВ A. Thermal overloading of the motor, open circuits and short circuits in the sensor circuit all result in the direct disconnection of the soft starter. And if ever the soft starter trips, various reset options are available the same as with intrinsic device protection and motor load protection: manually with the reset button, automatically or remotely through brief disconnection of the control voltage.

The series of devices comes with the "polarity balancing" control method, which is designed to prevent direct current components in two-phase controlled soft starters. On two-phase controlled soft starters the current resulting from superimposition of the two controlled phases flows in the uncontrolled phase. This results for physical reasons in an asymmetric distribution of the three phase currents during the motor ramp-up. This phenomenon cannot be influenced, but in most applications it is non-critical.

Controlling the power semiconductors results not only in this asymmetry, however, but also in the previously mentioned direct current components, which can cause severe noise generation on the motor at starting voltages of less than 50%.

The control method used for these soft starters eliminates these direct current components during the ramp-up phase and prevents the braking torque which they can cause. It creates a motor ramp-up that is uniform in speed, torque and current rise, thus permitting a particularly gentle, two-phase starting of the motors. At the same time the acoustic quality of the starting operation comes close to the quality of a three-phase controlled soft starter. This is made possible by the on-going dynamic harmonizing and balancing of current half-waves of different polarity during the motor ramp-up. Hence the name "polarity balancing".