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General technical specificationsUnless clearly specified otherwise, the following technical specifications are valid for all the following components of the water-cooled SINAMICS S120 drive system in chassis format. Electrical specifications |
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Rated voltages | 380 ... 480 V 3 AC ±10 % (-15 % <1 min) 500 ... 690 V 3 AC ±10 % (-15 % <1 min) | Line supply types | Grounded TN/TT systems and non-grounded IT systems | Line frequency | 47 ... 63 Hz | Overvoltage category | III to EN 61800‑5‑1 | Electronics power supply | 24 V DC, -15 % +20 % implemented as PELV circuit in accordance with EN 61800-5-1 Ground = negative pole grounded via the electronics | Rated short-circuit current per IEC, in conjunction with the specified fuses or circuit breakers | | | 65 kA | | 84 kA | | 170 kA | | 200 kA | Rated short-circuit current SCCR (Short Circuit Current Rating) according to UL508C (up to 600 V), in conjunction with the specified fuses or circuit breakers | | | 65 kA | | 84 kA | | 170 kA | | 200 kA | Control method | Vector/Servo control with and without encoder or V/f control | Fixed speeds | 15 fixed speeds plus 1 minimum speed, parameterizable (in the default setting, 3 fixed setpoints plus 1 minimum speed are selectable using terminal block/PROFIBUS/PROFINET) | Skippable speed ranges | 4, parameterizable | Setpoint resolution | 0.001 rpm digital (14 bits + sign) 12 bits analog | Braking operation | With Active Line Modules, four-quadrant operation as standard (energy recovery). Braking with a Motor Module. | Mechanical specifications | Degree of protection | IP00 (IP20, without taking into account the connecting busbars) | Protection class | I acc. to EN 61800‑5‑1 | Touch protection | EN 50274/DGUV regulation 3 when used as intended | Cooling method | Water cooling with integrated heat exchanger in copper-nickel version | Ambient conditions | Storage 1) | Transport 1) | Operation | Ambient temperature (air) | -25 ... +55 °C (-13 ... +131 °F) Class 1K4 acc. to EN 60721‑3‑1 | -25 ... +70 °C (-13 ... +158 °F) Class 2K4 acc. to EN 60721‑3‑2 | Line-side components, Line Modules, and Motor Modules: 0 ... 45 °C (32 ... 113 °F) without derating >45 ... 50 °C (113 ... 122 °F) see derating characteristic curves Control Units, supplementary system components, and Sensor Modules: 0 ... 55 °C (32 ... 131 °F) (for operation in a control cabinet) DC link components and motor-side components: 0 ... 55 °C (32 ... 131 °F) | Relative humidity Condensation, splashwater, and ice formation not permitted (EN 60204, Part 1) | 5 ... 95 % Class 1K4 acc. to EN 60721‑3‑1 | Max. 95 % at 40 °C (104 °F) Class 2K4 acc. to EN 60721‑3‑2 | 5 ... 95 % Class 3K3 acc. to EN 60721‑3‑3 | Environmental class/harmful chemical substances | Class 1C2 acc. to EN 60721‑3‑1 | Class 2C2 acc. to EN 60721‑3‑2 | Class 3C2 acc. to EN 60721‑3‑3 | Organic/biological influences | Class 1B1 acc. to EN 60721‑3‑1 | Class 2B1 acc. to EN 60721‑3‑2 | Class 3B1 acc. to EN 60721‑3‑3 | Degree of pollution | 2 acc. to IEC/EN 61800‑5‑1 | Installation altitude | Up to 2000 m (6562 ft) above sea level without derating, > 2000 m (6562 ft) above sea level, refer to the derating data | Mechanical stability | Storage 1) | Transport 1) | Operation | Vibratory load | | Class 2M2 acc. to EN 60721-3-2 | Test values acc. to EN 60068‑2‑6 test Fc: - 10 ... 58 Hz with constant deflection 0.075 mm
- 58 ... 150 Hz with constant acceleration 9.81 m/s2 (1 × g)
| Shock load | | Class 2M2 acc. to EN 60721-3-2 | Test values acc. to EN 60068‑2‑27 test Ea: 98 m/s2 (10 × g)/20 ms | Compliance with standards | Conformances/certificates of suitability, according to | CE (EMC Directive 2014/30/EU, Low Voltage Directive 2014/35/EU, and Machinery Directive 2006/42/EC for functional safety) RCM, RoHS II cULus (only for devices connected to line supply voltages 380 ... 480 V 3 AC and 500 ... 600 V 3 AC) | Radio interference suppression | SINAMICS S120 chassis format units are not designed for connection to the public grid (first environment). Radio interference suppression is compliant with the EMC product standard for variable-speed drives EN 61800-3, "Second environment" (industrial line supplies). EMC disturbances can occur when connected to the public grid. For further information, see section Configuring information. |
1) In transport packaging. Deviations from the specified class are underlined. Cooling circuit and coolant qualityThe following tables and sections describe the quality requirements of the coolant used in the water-cooled SINAMICS S120 drive system in chassis format. Cooling circuit |
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System pressure with reference to atmospheric pressure, max. | 600 kPa | Pressure drop at rated volumetric flow | 70 kPa | Recommended pressure range | 80 ... 150 kPa (is applicable for water as coolant) | Inlet temperature of liquid coolant | Dependent on ambient temperature, no condensation permitted 0 ... 38 °C (32 ... 100 °F) without derating >38 … 43 °C (100 ... 109 °F) see derating data Antifreeze essential for temperature range between 0 °C and 5 °C (32 ... 41 °F) Note: Compared to the liquid-cooled chassis format units, the inlet temperatures are 7 K lower, as a heat exchanger is not required. | Coolant quality | | Coolant basis for copper-nickel heat sink: Filtered drinking, process, and cooling water | Coolant basis for stainless steel heat sink: Filtered drinking, process, and cooling water | | <2900 μS/cm (>290 mS/m) | <2500 μS/cm (>250 mS/m) | | 6.5 ... 9 | 6.5 ... 9 | | <1800 mg/l | <1550 mg/l | | <500 mg/l | <250 mg/l | | <200 mg/l | <200 mg/l | | <300 mg/l | <240 mg/l | | <1 mg/l | <1 mg/l | | <50 mg/l | <50 mg/l | | <1 mg/l | <1 mg/l | | <10 mg/l | <10 mg/l | - Ammonia (NH3), ammonium (NH4+)
| <1 mg/l | <1 mg/l | - Total hardness with a maximum of
| <1.78 mmol/l (10 °dH) | <1.78 mmol/l (10 °dH) | | <1.25 mmol/l (7 °dH), <57 mg/l calcium | <1.25 mmol/l (7 °dH), <57 mg/l calcium | | < 1.43 mmol/l (8 °dH), <35 mg/l magnesium | < 1.43 mmol/l (8 °dH), <35 mg/l magnesium | | <0.45 mmol/l (2.5 °dH) | <0.45 mmol/l (2.5 °dH) | - Suspended solids/suspended substances
| | | | <340 mg/l | <340 mg/l | - Size of entrained particles
| <100 μm | <100 μm | | The coolant definition specified here should only be considered as recommendation. For units that have been shipped, the information and data provided in the equipment manual supplied should be observed! Recommendation: With an open pressure equalization tank, initial filling should be conducted using demineralized water (via ion exchanger). |
Antifreeze and biocideThe water-cooled built-in units can be operated within a temperature range above 5 °C without antifreeze. At operating temperatures of <5 °C, one of the following antifreeze agents must be used. Antifreeze | Antifrogen N | Antifrogen L | DOWCAL 100 |
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Manufacturer | Clariant | Clariant | DOW | Chemical base | Ethylene glycol | Propylene glycol | Ethylene glycol | Minimum concentration | 25 % | 25 % | 25 % | Antifreeze agent with minimum concentration | -10 °C | -10 °C | -10 °C | Maximum concentration | 45 % | 48 % | 45 % | Antifreeze agent with maximum concentration | -30 °C | -30 °C | -30 °C | Inhibitor content | Contains inhibitors with nitrites | Contains inhibitors that are free of nitrates, amines, borates and phosphates | Contains inhibitors that are free of nitrates, amines and phosphates | Biocide action with a concentration of | >25 % | >25 % | >25 % |
Biocides prevent corrosion that is caused by slime-forming, corrosive or iron-depositing bacteria. These can occur in closed cooling circuits with low water hardness and in shared cooling circuits with open pressure equalization vessel. Biocides must always be selected according to the relevant bacterial risks. Compatibility with inhibitors or antifreeze used with them must be checked on a case-by-case basis. Recommended service The cooling water must be checked 3 months after the cooling circuit is initially filled and once every year thereafter. We recommend contacting a coolant manufacturer for the coolant inspection. If the cooling water becomes cloudy, is colored, or becomes contaminated by mold spores, the cooling circuit must be cleaned and refilled. Protection against condensationWith water-cooled units, warm air can condense on the cold surfaces of heat sinks, pipes, and hoses. This condensation depends on the air humidity and the temperature difference between the ambient air and the coolant. The water which is produced as a result of condensation can cause corrosion as well as electrical damage such as creepage shorts and flashovers. As the SINAMICS units cannot prevent condensation if it is caused by the prevailing climatic conditions, any potential risk of condensation must be prevented by appropriate engineering or by precautionary measures implemented by the customer. These measures include the following: - a fixed coolant temperature that has been adjusted to the expected air humidity or ambient temperature ensures that critical differences between the coolant and ambient air temperatures do not develop or
- temperature regulation of the coolant as a function of the ambient air temperature
The temperature at which water vapor contained in the air condenses into water is known as the dew point. To prevent condensation reliably, the coolant temperature must always be higher than the dew point. The table below specifies the dew point as a function of room temperature T and relative air humidity Φ for an atmospheric pressure of 100 kPa (1 bar). This corresponds to an installation altitude of 0 up to approximately 500 m above sea level. Since the dew point drops as the air pressure decreases, the dew point values at higher installation altitudes are lower than the specified table values. It is therefore the safest approach to engineer the coolant temperature according to the values in the table for an installation altitude of zero. Room temperature | Relative air humidity Φ |
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T | 20 % | 30 % | 40 % | 50 % | 60 % | 70 % | 80 % | 85 % | 90 % | 95 % | 100 % |
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10 °C (50 °F) | <0 °C (<32 °F) | <0 °C (<32 °F) | <0 °C (<32 °F) | 0.2 °C (32.4 °F) | 2.7 °C (36.9 °F) | 4.8 °C (40.6 °F) | 6.7 °C (44.1 °F) | 7.6 °C (45.7 °F) | 8.4 °C (47.1 °F) | 9.2 °C (48.6 °F) | 10 °C (50 °F) | 20 °C (68 °F) | <0 °C (<32 °F) | 2 °C (35.6 °F) | 6 °C (42.8 °F) | 9.3 °C (48.7 °F) | 12 °C (53.6 °F) | 14.3 °C (57.7 °F) | 16.4 °C (61.5 °F) | 17.4 °C (63.3 °F) | 18.3 °C (64.9 °F) | 19.1 °C (66.4 °F) | 20 °C (68 °F) | 25 °C (77 °F) | 0.6 °C (33.1 °F) | 6.3 °C (43.3 °F) | 10.5 °C (50.9 °F) | 13.8 °C (56.8 °F) | 16.7 °C (62.1 °F) | 19.1 °C (66.4 °F) | 21.2 °C (70.2 °F) | 22.2 °C (72 °F) | 23.2 °C (73.8 °F) | 24.1 °C (75.4 °F) | 24.9 °C (76.8 °F) | 30 °C (86 °F) | 4.7 °C (40.5 °F) | 10.5 °C (50.9 °F) | 14.9 °C (58.8 °F) | 18.4 °C (65.1 °F) | 21.3 °C (70.3 °F) | 23.8 °C (74.8 °F) | 26.1 °C (79.0 °F) | 27.1 °C (80.8 °F) | 28.1 °C (82.6 °F) | 29 °C (84.2 °F) | 29.9 °C (85.8 °F) | 35 °C (95 °F) | 8.7 °C (47.7 °F) | 14.8 °C (58.6 °F) | 19.3 °C (66.7 °F) | 22.9 °C (73.2 °F) | 26 °C (78.8 °F) | 28.6 °C (83.5 °F) | 30.9 °C (87.6 °F) | 32 °C (89.6 °F) | 33 °C (91.4 °F) | 34 °C (93.2 °F) | 34.9 °C (94.8 °F) | 40 °C (104 °F) | 12.8 °C (55.0 °F) | 19.1 °C (66.4 °F) | 23.7 °C (74.7 °F) | 27.5 °C (81.5 °F) | 30.6 °C (87.1 °F) | 33.4 °C (92.1 °F) | 35.8 °C (96.4 °F) | 36.9 °C (98.4 °F) | 37.9 °C (100 °F) | 38.9 °C (102 °F) | 39.9 °C (104 °F) | 45 °C (113 °F) | 16.8 °C (62.2 °F) | 23.3 °C (73.9 °F) | 28.2 °C (82.8 °F) | 32 °C (89.6 °F) | 35.3 °C (95.5 °F) | 38.1 °C (101 °F) | 40.6 °C (105 °F) | 41.8 °C (107 °F) | 42.9 °C (109 °F) | 43.9 °C (111 °F) | 44.9 °C (113 °F) | 50 °C (122 °F) | 20.8 °C (69.4 °F) | 27.5 °C (81.5 °F) | 32.6 °C (90.7 °F) | 36.6 °C (97.9 °F) | 40 °C (104 °F) | 42.9 °C (109 °F) | 45.5 °C (114 °F) | 46.6 °C (116 °F) | 47.8 °C (118 °F) | 48.9 °C (120 °F) | 49.9 °C (122 °F) |
A detailed description of the cooling circuits and the recommended coolant is given in the SINAMICS Low Voltage Engineering Manual.
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