The SINAMICS G120D distributed inverters are the solution for demanding drive tasks especially in the field of conveyor systems. SINAMICS G120D inverters continuously control the speed of three-phase asynchronous (induction) motors and fulfill all the requirements of conveyor system applications from simple frequency control through to demanding vector control and positioning requirements. With its intelligent modular design with IP65 degree of protection, it can be seamlessly integrated into the plant or system and supports a high plant availability and low stocks of spare parts. The innovative power unit concept capable of energy recovery helps to save energy. The patented implementation concept of the integrated safety functions is unique worldwide and has been extended further, without the use of external components. This drive can be optimally integrated into the Siemens TIA world of automation via PROFIBUS or PROFINET / EtherNet/IP.

With different device versions (frame sizes FSA to FSC) in a power range from 0.75 kW to 7.5 kW (1 hp to 10 hp), it is suitable for a wide variety of drive solutions.

Example: SINAMICS G120D, frame size FSA, comprising PM250D Power Module and fail-safe CU250D-2 PN?F Control Unit

Reasons for using distributed drive systems

• Modular drive solutions – therefore standardized mechatronic elements that can be individually tested
• A control cabinet is not required, resulting in a smaller space requirement and lower cooling requirements
• Long cables between the inverter and motor can be avoided (which means lower power losses, reduced noise emission and lower costs for shielded cables and additional filters)
• Distributed configurations offer considerable benefits for conveyor systems with their extensive coverage (e.g. in the automotive and logistics sectors)

Siemens family of distributed drives

Siemens offers an innovative portfolio of frequency inverters to optimally implement distributed drive solutions. The strengths of the individual members of the drive family permit simple adaptation to the widest range of application demands:

• Identical connection systems
• Identical mounting dimensions for SINAMICS G110D and SINAMICS G120D
• Standard commissioning and configuration tool

Products from the family of distributed drives:

• SINAMICS G110D inverters
• SINAMICS G110M frequency inverters
• SINAMICS G120D inverters
• SIMATIC ET 200pro FC-2 frequency converters
• SIRIUS M200D motor starters

Modularity

SINAMICS G120D is a modular inverter system with IP65 degree of protection comprising various function units. The main units are

• Control Unit (CU)
• Power Module (PM)

The Control Unit controls and monitors the Power Module and the connected motor using several different closed-loop control types that can be selected. The digital inputs, analog inputs and digital outputs on the device support the simple wiring of sensors and actuators directly at the drive. The input signals can either be directly linked within the Control Unit and initiate local responses independently or they can be transferred to the central control via PROFIBUS or PROFINET / EtherNet/IP for further processing within the context of the overall plant.

The Power Module supplies the motor in a power range from 0.75 kW to 7.5 kW (1 hp to 10 hp). The Power Module is controlled by a microprocessor in the Control Unit. State-of-the-art IGBT technology with pulse-width-modulation is used for highly reliable and flexible motor operation. Comprehensive protection functions provide a high degree of protection for the Power Module and the motor. The unusually low profile mechanical design is optimized so that the device can be directly used in the plant or system. The Power Module also has the same drilling dimensions for all power ratings (standard footprint). Further, the dimensions are identical to those of SINAMICS G110D. This significantly simplifies the mechanical design, installation and retrofit of a system.

The latest technical documentation (catalogs, dimension drawings, certificates, manuals and operating instructions) is available in the Internet at the following address:

http://www.siemens.com/sinamics-g120d/documentation

and offline in the DT Configurator integrated in Catalog CA 01 as an add-on on DVD?ROM. In addition, the DT Configurator can be used on the Internet without requiring any installation. The DT Configurator can be found in the Siemens Industry Mall at the following address:

http://www.siemens.com/dt-configurator

Safety Integrated

The SINAMICS G120D distributed inverters include versions for safety-oriented applications. All Power Modules are already designed for Safety Integrated. In conjunction with a fail-safe Control Unit, the drive can be turned into a Safety Integrated Drive.

The safety function "Safe Torque Off" (STO) (certified according to IEC 61508 SIL 2, EN ISO 13849?1 PL d and Category 3) is already integrated into the standard versions of the CU240D?2 series (CU240D?2 DP and CU240D?2 PN). It can be activated either over PROFIsafe or over the safety input.

With the fail-safe variants of the CU240D?2 series (CU240D?2 DP?F xx and CU240D?2 PN?F xx) and with the entire CU250D?2 series, the fail-safe SINAMICS G120D inverter provides five safety functions which are certified according to IEC 61508 SIL 2, EN ISO 13849?1 PL d and Category 3:

• Safe Torque Off (STO)
  to protect against active movement of the drive
• Safe Stop 1 (SS1)
  for continuous monitoring of a safe braking ramp
• Safely Limited Speed (SLS)
  for protection against dangerous movements on exceeding a speed limit
• Safe direction (SDI)
  This function ensures that the drive can only rotate in the selected direction.
• Safe speed monitoring (SSM)
  This function signals if a drive is operating below a specific speed/feed velocity.

These functions can be activated by means of PROFIsafe or via the safety inputs. A safety output is provided in addition.

All safety functions can be implemented without having to use a motor encoder; the implementation costs are minimal. Existing systems in particular can be simply updated with safety technology without the need to change the motor or mechanical system.

The Safe Torque Off (STO) function can be used without restriction for all applications. The SS1, SLS, SSM and SDI functions are only permissible for applications where the load can never accelerate when the inverter is switched off. They are therefore not permitted for applications involving pull-through loads such as hoisting gear and unwinders.

Additional information is provided in chapter Highlights, section Safety Integrated.

Efficient Infeed Technology

The innovative Efficient Infeed Technology is employed in PM250D Power Modules. This technology allows the energy produced by motors operating in generator mode connected to standard inverters to be fed back into the supply system. At the same time, considerable savings can be achieved in terms of energy consumption and operating costs.

Additional information is provided in chapter Highlights, section Efficient Infeed Technology.

STARTER commissioning tool

The STARTER commissioning tool (V4.3 and higher) supports the commissioning and maintenance of SINAMICS G120D inverters. The operator guidance combined with comprehensive, user-friendly functions for the relevant drive solution allow you to commission the device quickly and easily.