For SINAMICS G120D distributed frequency inverters, the following supplementary system components are always required or are available depending on the intended application.
Description
Order
Intelligent Operator Panel IOP Handheld
Application-dependent
RS232 connecting cable 1)
Application-dependent
Memory cards
Application-dependent
PC inverter connection kit 2
(mini USB interface cable for communication with a PC)
Application-dependent
STARTER commissioning tool
Application-dependent
Connecting cables for the Control Unit
PROFINET connecting cable
Application-dependent
PROFIBUS connecting cable
Application-dependent
Connecting cables/connectors for supplying the Control Unit with 24 V DC power
Always required
Connecting cables and connectors for digital inputs and outputs
Application-dependent
Connecting cables and connectors for encoders and analog inputs
Application-dependent
Connecting cables for Power Modules
Connecting cables pre-assembled at one end and connector sets to connect to the line supply
Always required
Motor cables pre-assembled at one end and connector sets to connect the Power Module to the motor
Always required
Power bus distribution 400 V in IP65 degree of protection
Application-dependent
1) For use in combination with SINAMICS G110D, SINAMICS G120D and SINAMICS G110M, the RS232 connecting cable with optical interface is required (Article No.: 3RK1922?2BP00). The cable must be ordered separately.
Intelligent Operator Panel IOP Handheld
IOP Handheld for mobile use
The IOP Handheld is a very user-friendly and powerful operator panel for commissioning and diagnostics as well as local operator control and monitoring of SINAMICS G110D, SINAMICS G120D and SINAMICS G110M distributed inverters.
The IOP supports both entry-level personnel and drive experts. Thanks to the large plain text display, the menu-based operation and the application wizards, it is easy to commission standard drives. A drive can be essentially commissioned without having to use a printed parameter list – as the parameters are displayed in plain text, and explanatory help texts and a parameter filtering function are provided.
Application wizards interactively guide you when commissioning important applications such as conveyor technology, pumps, fans and compressors.
There is a basic commissioning wizard for general commissioning.
The drives are easily controlled manually using directly assigned buttons and the navigation wheel. The IOP Handheld has a dedicated switchover button to switch over from automatic to manual mode.
The inverter can be diagnosed in a user-friendly fashion using the plain text display of faults and alarms. Help texts can be obtained by pressing the INFO button.
Up to two process values can be graphically visualized and up to four process values can be numerically visualized on the status screen/display.
Process values can also be displayed in technological units.
The IOP Handheld supports standard commissioning of identical drives. For this purpose, a parameter list can be copied from an inverter into the IOP Handheld and when required, downloaded into other drive units of the same type.
The IOP supports the following languages 1): German, English, French, Italian, Spanish, Portuguese, Dutch, Swedish, Russian, Czech, Polish, Turkish, Finnish.
In addition to the IOP, the IOP Handheld includes a housing with the rechargeable batteries, charging unit and RS232 connecting cable. The charging unit is supplied with connector adapters for Europe, the US and UK. When the batteries are fully charged, the operating time is up to 8 hours.
To connect the IOP Handheld to SINAMICS G110D, SINAMICS G120D or SINAMICS G110M, the RS232 connecting cable with optical interface is required in addition.
Updating the IOP Handheld
The IOP Handheld can be updated and expanded using the integrated USB interface.
Data to support future drive systems can be transferred from the PC to the IOP Handheld via drag & drop. Further, the USB interface allows user languages and wizards that will become available in the future to be subsequently downloaded and the firmware to be updated for the IOP Handheld 1).
The IOP is supplied with power via the USB interface during an update.
For use with SINAMICS G120, SINAMICS G120C, SINAMICS G120P, SINAMICS G110D, SINAMICS G120D, SINAMICS G110M and SINAMICS S110
Included in the scope of delivery:
IOP
Handheld housing
Rechargeable batteries (4 ? AA)
Charging unit (international)
RS232 connecting cable (3 m/9.84 ft long, for use with SINAMICS G120, SINAMICS G120C, SINAMICS G120P and SINAMICS S110)
USB cable (1 m/3.28 ft long)
6SL3255-0AA00-4HA0
RS232 connecting cable
With optical interface to connect the SINAMICS G110D, SINAMICS G120D or SINAMICS G110M inverters (2.5 m/8.20 ft long)
3RK1922-2BP00
Memory cards
SINAMICS memory card (SD card)
The parameter settings for an inverter can be stored on the SINAMICS SD card. When service is required, e.g. after the inverter has been replaced and the data have been downloaded from the memory card the drive system is immediately ready for use again.
Parameter settings can be written from the memory card to the inverter or saved from the inverter to the memory card.
Up to 100 parameter sets can be stored.
The memory card supports standard commissioning without the use of the Intelligent Operator Panel IOP Handheld or the STARTER and SINAMICS Startdrive commissioning tools.
If firmware is stored on the memory card and a Control Unit is installed, the firmware can be upgraded/downgraded during power-up 1).
Note:
The memory card is not required for operation and does not have to remain inserted.
PC inverter connection kit 2 (mini USB interface cable for communication with a PC)
For controlling and commissioning an inverter directly from a PC via a point-to-point connection if the appropriate software (STARTER commissioning tool 1), V4.3 and higher, or SINAMICS Startdrive) has been installed.
Selection and ordering data
Description
Article No.
PC inverter connection kit 2
USB cable (3 m/9.84 ft long) for
SINAMICS G120C
SINAMICS G120 Control Units
CU230P-2
CU240B-2
CU240E-2
CU250S-2
SINAMICS G110M Control Units
CU240M
SINAMICS G120D Control Units
CU240D-2
CU250D-2
6SL3255-0AA00-2CA0
STARTER commissioning tool
The STARTER commissioning tool (V4.3 and higher) supports the commissioning and maintenance of SINAMICS G120D inverters. The operator guidance combined with comprehensive, user-friendly functions for the relevant drive solution allow you to commission the device quickly and easily.
Flexible plug-in cables and plug-in connectors that can be assembled in the field for transmission of data (up to 100 Mbit/s) between Industrial Ethernet stations with IP65 degree of protection.
Selection and ordering data
Description
Article No.
IE connecting cable M12?180/M12?180
Pre-assembled IE FC TP trailing cable GP 2 x 2 PROFINET type C with two 4-pole M12 plugs (4-pole, D-coded), IP65/IP67 degree of protection, UL, plug/plug connector (IN/OUT) Length:
0.3 m (0.98 ft)
6XV1870-8AE30
0.5 m (1.64 ft)
6XV1870-8AE50
1 m (3.28 ft)
6XV1870-8AH10
1.5 m (4.92 ft)
6XV1870-8AH15
2 m (6.56 ft)
6XV1870-8AH20
3 m (9.84 ft)
6XV1870-8AH30
5 m (16.41 ft)
6XV1870-8AH50
10 m (32.81 ft)
6XV1870-8AN10
15 m (49 ft)
6XV1870-8AN15
IE M12 Plug PRO
For assembly in the field, M12 plug-in connector (D-coded), metal enclosure, UL, fast connection method, plug connector
1 unit
6GK1901-0DB20-6AA0
8 units
6GK1901-0DB20-6AA8
1 unit (angled)
3RK1902-2DA00
RJ45 PLUG PRO connector
For on-site assembly for CU240D?2 PN?F PP or CU250D?2 PN?F PP Control Unit, UL 1 package = 1 unit
1 unit
6GK1901-1BB10-6AA0
SIMATIC NET POF/PCF cables (fiber optic)
For CU240D?2 PN?F FO and CU250D?2 PN?F FO
Coded cables for assembly in the field (sold by the meter)
POF standard cable GP 980/1000 Minimum order quantity: 20 m (66 ft)
NEW
6XV1874-2A
POF trailing cable 980/1000 Minimum order quantity: 20 m (66 ft)
NEW
6XV1874-2B
PCF standard cable GP 200/230 With UL approval Minimum order quantity: 20 m (66 ft)
NEW
6XV1861-2D
PCF trailing cable 200/230 With UL approval Minimum order quantity: 20 m (66 ft)
NEW
6XV1861-2C
Connectors for fiber-optic cables
POF/PCF plug-in connectors for assembly in the field
IE SC RJ POF PLUG PRO (1 unit)
NEW
6GK1900-0MB00-6AA0
IE SC RJ PCF PLUG PRO (1 unit)
NEW
6GK1900-0NB00-6AA0
PROFIBUS connecting cable
Flexible plug-in cables/connectors for transmission of data (up to 12 Mbit/s) from PROFIBUS stations.
Selection and ordering data
Description
Article No.
PROFIBUS M12 plug-in cable
Pre-assembled with two 5-pole M12 plug/socket connectors, UL Length:
0.3 m (0.98 ft)
6XV1830-3DE30
0.5 m (1.64 ft)
6XV1830-3DE50
1 m (3.28 ft)
6XV1830-3DH10
1.5 m (4.92 ft)
6XV1830-3DH15
2 m (6.56 ft)
6XV1830-3DH20
3 m (9.84 ft)
6XV1830-3DH30
5 m (16.41 ft)
6XV1830-3DH50
10 m (32.81 ft)
6XV1830-3DN10
15 m (49 ft)
6XV1830-3DN15
PROFIBUS M12 connector
5-pole, B-coded, metal enclosure, 1 package = 5 units
Pin insert
6GK1905-0EA00
Female contact insert
6GK1905-0EB00
Connecting cables/connectors for supplying the Control Unit with 24 V DC power
Selection and ordering data
Description
Article No.
7/8" plug-in cable
For power supply, pre-assembled with two 5-pole 7/8" plug/socket connectors, UL 5 ? 1.5 mm2 Length:
0.3 m (0.98 ft)
6XV1822-5BE30
0.5 m (1.64 ft)
6XV1822-5BE50
1 m (3.28 ft)
6XV1822-5BH10
1.5 m (4.92 ft)
6XV1822-5BH15
2 m (6.56 ft)
6XV1822-5BH20
3 m (9.84 ft)
6XV1822-5BH30
5 m (16.41 ft)
6XV1822-5BH50
10 m (32.81 ft)
6XV1822-5BN10
15 m (49 ft)
6XV1822-5BN15
7/8" plug-in connector
5-pole, B-coded, plastic enclosure, 1 package = 5 units
Pin insert (OUT)
6GK1905-0FA00
Female contact insert (IN)
6GK1905-0FB00
POWER PLUG PRO plug-in connector
For the CU2x0D-2 PN-F PP/FO 5-pin push?pull power-plug for on-site assembly 1 Pack = 1 unit
1 unit
6GK1907-0AB10-6AA0
Connecting cables and connectors for digital inputs and outputs
Selection and ordering data
Description
Article No.
M12 plug-in cable
With PUR sheath, to connect digital sensors and actuators, pre-assembled at one end, angled, plug connector, 5-pole, 5 ? 0.34 mm2, UL Length:
1.5 m (4.92 ft)
3RK1902-4HB15-5AA0
5 m (16.41 ft)
3RK1902-4HB50-5AA0
10 m (32.81 ft)
3RK1902-4HC01-5AA0
M12 connector
For screw mounting, 5-pole screw-type connection max. 0.75 mm2, A-coded, max. 4 A, UL, plug connector
Straight
3RK1902-4BA00-5AA0
Angled
3RK1902-4DA00-5AA0
Connecting cables and connectors for encoders and analog inputs
Selection and ordering data
Description
Ordering (see Solution Partner)
M12 cable connector
8-pole plug connector
Straight cable outlet
Ordered from and supplied by KnorrTec
Angled cable outlet
Ordered from and supplied by KnorrTec
M12 plug-in cable
Pre-assembled at one end, straight, plug connector, 8-pole, 4 ? 2 ? AWG24, shielded, PUR gray, suitable for trailing cables, for HTL and SSI encoders
Length:
1.5 m (4.92 ft)
Ordered from and supplied by KnorrTec
5 m (16.41 ft)
Ordered from and supplied by KnorrTec
10 m (32.81 ft)
Ordered from and supplied by KnorrTec
M12 plug-in cable
Pre-assembled at both ends, 8-pole M12 male connector to 12-pole M23 socket, 4 ? 2 ? AWG24, shielded, PUR gray, suitable for trailing cables
HTL plug-in cable
SSI plug-in cable
Length:
1.5 m (4.92 ft)
Ordered from and supplied by KnorrTec
5 m (16.41 ft)
Ordered from and supplied by KnorrTec
10 m (32.81 ft)
Ordered from and supplied by KnorrTec
T distribution piece
To connect two analog inputs
8-pole M12 male connector to 2 ? 4-pole M12 socket, angled
Ordered from and supplied by KnorrTec
Connecting cables for Power Modules
Connecting cables pre-assembled at one end and connector sets to connect to the line supply
Selection and ordering data
Description
Article No.
Connecting cable pre-assembled at one end
Power supply cable, open at one end, for HAN Q4/2, angled, 4 ? 4 mm2
1.5 m (4.92 ft) long
3RK1911-0DB13
5 m (16.41 ft) long
3RK1911-0DB33
Connector set for the power supply
HAN Q4/2
2.5 mm2
3RK1911-2BE50
4 mm2
3RK1911-2BE10
6 mm2
3RK1911-2BE30
Motor cables pre-assembled at one end and connector sets to connect the Power Module to the motor
Selection and ordering data
Motor cables pre-assembled at one end
For motors with brake and temperature sensor with HAN Q8 connector, shielded
Article No.
(HTG: supplied by Harting) (ZKT: supplied by KnorrTec)
Cross-section
4 ? 1.5 mm2 2 ? (2 ? 0.75 mm2)
4 ? 2.5 mm2 2 ? (2 ? 0.75 mm2)
4 ? 4 mm2 2 ? 1 mm2 + 2 ? 1.5 mm2
1.5 m (4.92 ft) long
HTG: 61 88 201 0288
HTG: 61 88 201 0291
HTG: 61 88 201 0303
ZKT: 70020501000150
ZKT: 70009601000150
ZKT: 70017001000150
3 m (9.84 ft) long
HTG: 61 88 201 0289
HTG: 61 88 201 0292
HTG: 61 88 201 0304
ZKT: 70020501000300
ZKT: 70009601000300
ZKT: 70017001000300
5 m (16.41 ft) long
HTG: 61 88 201 0290
HTG: 61 88 201 0293
HTG: 61 88 201 0305
ZKT: 70020501000500
ZKT: 70009601000500
ZKT: 70017001000500
10 m (32.81 ft) long
HTG: 61 88 201 0299
HTG: 61 88 201 0301
HTG: 61 88 201 0306
ZKT: 70020501001000
ZKT: 70009601001000
ZKT: 70017001001000
Connector set for motor cable
HAN Q8, shielded
HTG: 61 83 401 0131
HTG: 61 83 401 0132
HTG: 61 83 401 0133
ZKT: 10032001
ZKT: 10032011
ZKT: 10032021
Power bus distribution 400 V in IP65 degree of protection
Selection and ordering data
Description
Ordering (see Solution Partner)
Power T clamp connector for 2.5 ... 6 mm2
With attached 7-pole connector, female contact insert, grommet housing, UL
Seals for various cable cross-sections must be ordered separately
Ordered from and supplied by Harting
T clamp connector
Completely pre-assembled
Ordered from and supplied by KnorrTec
T distributor box, IDC connection power cable
Pre-assembled, UL, uncut power cable, 2.5 ... 6 mm2
Push-in connection: 1.5 ... 6 mm2
Seals for various cable cross-sections must be ordered separately
Ordered from and supplied by Weidmuller
Y distributor
For direct connection of 400 V supply line, HAN Q4/2, conductor cross-section 1.5 ... 4 mm2
