Siemens
СРЕДСТВА ПРОМЫШЛЕННОЙ АВТОМАТИЗАЦИИ
официальный партнер Сименс
Каталог СА01 2015
архивный
(4872) 700-366
skenergo@mail.ru

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Dimensioning the units for optimized load current

In the catalog, the components in the cabinets, for example, contactor, commutating reactor and busbars are dimensioned and installed based on the rated converter current. In practice, when referred to the actual motor load current, these components can be overdimensioned. On request, and when specifying the load cycle and the motor currents, a check can be made as to whether it makes economic sense to adapt the current-carrying components to the plant requirements.

Determining the dynamic overload capability

Function overview

The rated DC current specified on the unit rating plate (max. permissible continuous DC current) may be exceeded in operation. The extent to which this value is exceeded and how long this lasts are subject to certain limits, which are explained in more detail in the following.

The absolute upper limit for the absolute value of the overload currents is 1.8x the rated DC current. The max. overload duration depends on the time characteristic of the overload current as well as on the load history of the unit and also depends on the specific unit.

Each overload cycle must be preceded by an underload cycle (load cycle with load current < rated DC current). Once the max. permissible overload duration has elapsed, the load current must return to at least an absolute value ? the rated DC current.

The dynamic overload duration is made possible by thermally monitoring the power section (I2t monitoring). I2t monitoring uses the time characteristic of the actual load current to calculate the time characteristic of a substitute value for the increase of the depletion layer temperature of the thyristors above the ambient temperature. In this case, unit-specific properties (e.g. thermal resistances and time constants) are incorporated in the calculation. When the converter unit is switched on, the calculation process starts with the initial values that were determined before the shutdown/line supply failure. The environmental conditions (ambient temperature and installation altitude) must be taken into account when setting a parameter.

I 2 t monitoring responds when the calculated substitute depletion layer temperature rise exceeds the permissible value. Two alternatives can be parameterized as response:

  • Alarm with a reduction of the armature current setpoint to the rated DC current or
  • Fault with unit shutdown

The I2t monitoring can be disabled. In this case, the armature current is limited to the rated DC current.

Configuring for the dynamic overload capability

The configuring sheets contain the following information:

  • The max. overload duration tan when starting with a cold power section and specified, constant overload,
  • The max. zero current interval tab (max. cooling down time) until the "cold" thermal state of the power section is reached, and
  • Limit characteristic fields for determining the overload capability during thermally stabilized, intermittent operation with overload (periodic duty cycles)

Remark: The power section is considered to be "cold" if the calculated substitute depletion layer temperature rise is less than 5 % of its max. permissible value. This state can be queried using a binary user-assignable output.

Structure of the limit characteristic fields for intermittent operation with overload

The limit characteristic fields refer to a duty cycle of the intermittent overload operation with a total duration (time period) of 300 s. Such a duty cycle comprises two time sections - the base-load duration (armature current actual value ? rated DC current) and the overload duration (armature current actual value ? rated DC current).

Each limit characteristic represents a unit-specific max. base-load current for a specific overload factor (limiting base-load current, specified as a % of the rated DC current) over the min. base-load duration (limiting base-load duration). For the remaining duration of the duty cycle, the max. permissible overload current is determined by the overload factor. If no limit characteristic has been specified for the required overload factor, then it will be subject to the limiting characteristic for the next highest overload factor.

The limit characteristic fields of the particular SINAMICS DC MASTER DC Converter are shown in Catalog D 23.1. The characteristic for the corresponding DC Converter should be used for the SINAMICS DC MASTER Cabinet. Derating data that influence the rated DC current of the unit and therefore the associated characteristic, for example, the installation altitude and the ambient temperature, should be taken from this Catalog D 23.2 Chapter "Technical data".

The limit characteristic fields are valid for a duty cycle of 300 s. Using basic algorithms, duty cycles can be configured with duty cycle durations of longer than or shorter than 300 s. This will now be shown using two basic tasks.

Characteristic example for basic tasks 1 and 2

Basic task 1

  • Given:
    Unit, cycle duration, overload factor, overload duration
  • To be found:
    (Min.) base-load duration and max. base-load current
  • Solution:
 

Cycle duration

 

< 300 s

? 300 s

1. Determine the characteristic

Select the limit characteristic for the specific unit and the specific overload factor

2. Overload duration300 =

300 s/cycle duration ? overload duration

Overload duration300

3. Base-load duration300 =

300 s – overload duration300

4. Base-load duration300 < base-load duration300 for max. base-load current = 0

Yes: Required duty cycle cannot be configured
No: Read the max. base-load current for overload duration300 from the limit characteristic

5. Determine the percentage for the base-load current

Read the percentage for the base-load currents from the diagram


Example for basic task 1

  • Given:
    • Unit with 30 A
    • Cycle duration 113.2 s
    • Overload factor 1.45
    • Overload duration 20 s
  • To be found:
    • (Min.) base-load duration
    • Max. base-load current
  • Solution:
    • Limit characteristic for a unit with 30 A
    • Overload factor 1.5
    • Overload duration300 = 300 s/113.2 s)  ? 20 s = 53 s > (see the characteristic example for basic tasks 1 and 2)
    • Max. base-load current = 44 % Irated = 13.2 A

Basic task 2

  • Given:
    Unit, cycle duration, overload factor, base-load current
  • To be found:
    Maximum overload duration, minimum base-load duration
  • Solution:
 

Cycle duration

 
 

< 300 s

? 300 s

1. Determine the characteristic

Select the limit characteristic for the specific unit and the specific overload factor

2. Max. overload duration =

(Cycle duration/300 s) ? overload duration300

300 s – base-load duration300

3. Min. base-load duration =

Cycle duration – max. overload duration

Cycle duration – max. overload duration


Example for basic task 2

  • Given:
    • Unit with 30 A
    • Cycle duration 140 s
    • Overload factor 1.15
    • Base load current = 0.6 ? Irated = 18 A
  • To be found:
    • Maximum overload duration
    • Minimum base-load duration

Solution:

    • Limit characteristic for a unit with 30 A
    • Overload factor 1.2
    • Base load current = 60 % Irated > (see characteristic example for basic tasks 1 and 2)
    • Overload duration300 = 127 s
    • Max. overload duration = 140 s / 300 s ? 127 s = 59 s
    • Min. base-load duration = 140 s - 59 s = 81 s

Base-load duration300 = min. base-load duration for 300 s cycle duration (300 s overload duration)

Overload duration300 = max. overload duration for 300 s cycle duration

6RM8013?6DV62?0AA0 15 A/four-quadrant operation 400 V, 6RM8013?6FV62?0AA0 15 A/four-quadrant operation 480 V

Load classes

In order to be able to adapt the SINAMICS DC MASTER as simply as possible to the load profile of the driven machine, in addition to the individual dimensioning using the limit characteristics of the dynamic overload capability, these can also be dimensioned using pre-selected load cycles that are simple to parameterize.

Note:

SINAMICS DC MASTER does not monitor whether the load class - set using parameters - is maintained. If the power section permits it, the unit can operate for overload durations in excess of those defined by the load class. This means that the driven machine of the mechanical system is not protected against overload!

The overload duration that is actually permitted for the power section in question is always longer than the duration defined by the load class, and the SINAMICS DC MASTER does monitor whether the overload duration that is actually permitted for the power section is being adhered to.

Load class (parameter)

Load for the converter

Load cycle

DC I

I DC I continuous (IdN)

 

DC II

I DC II for 15 min and 1.5 ? IDC II for 60 s

 

DC III

I DC III for 15 min and 1.5 ? IDC III for 120 s

 

DC IV

I DC IV for 15 min and 2 ? IDC IV for 10 s

 

US rating

I US for 15 min and 1.5 ? IUS for 60 s

Note:

With this setting, for all drive cabinet types, an ambient and/or cooling medium temperature of 40 °C is permissible.

 

Duty cycles for two-quadrant operation

Supply voltage

SINAMICS DC MASTER converter

T u 1)

Duty cycles

     

DC I

DC II

DC III

DC IV

US rating
Tu = 40 °C

     

continuous

15 min
100 %

60 s
150 %

15 min
100 %

120 s
150 %

15 min
100 %

10 s
200 %

15 min
100 %

60 s
150 %

V

Type

°C

A

A

A

A

A

A

A

A

A

3 AC 400

6RM8025?6DS22?0AA0

40

60

51.4

77.1

50.2

75.3

46.4

92.8

51.4

77.1

 

6RM8028?6DS22?0AA0

40

90

74.4

111

72.8

109

65.4

130

74.4

111

 

6RM8031?6DS22?0AA0

40

125

106

159

103

155

96.3

192

106

159

 

6RM8075?6DS22?0AA0

35

210

164

247

161

242

136

273

157

236

 

6RM8078?6DS22?0AA0

35

280

226

340

219

328

201

402

215

323

 

6RM8081?6DS22?0AA0

35

400

290

435

282

423

244

488

278

417

 

6RM8085?6DS22?0AA0

35

600

462

693

446

669

413

826

443

665

 

6RM8087?6DS22?0AA0

35

850

652

978

622

933

609

1 219

619

929

 

6RM8091?6DS22?0AA0

35

1 200

884

1 326

857

1 286

768

1 537

842

1 263

 

6RM8093?4DS22?0AA0

35

1 600

1 255

1 883

1 213

1 819

1 139

2 279

1 190

1 785

 

6RM8095?4DS22?0AA0

35

2 000

1 477

2 216

1 435

2 152

1 326

2 653

1 404

2 106

 

6RM8098?4DS22?0AA0

35

3 000

2 288

3 432

2 189

3 283

2 164

4 328

2 178

3 267

3 AC 480

6RM8025?6FS22?0AA0

40

60

51.4

77.1

50.2

75.3

46.4

92.8

51.4

77.1

 

6RM8028?6FS22?0AA0

40

90

74.4

111

72.8

109

65.4

130

74.4

111

 

6RM8031?6FS22?0AA0

40

125

106

159

103

155

96.3

192

106

159

 

6RM8075?6FS22?0AA0

35

210

164

247

161

242

136

273

157

236

 

6RM8078?6FS22?0AA0

35

280

226

340

219

328

201

402

215

323

 

6RM8082?6FS22?0AA0

35

450

320

480

311

466

274

548

306

460

 

6RM8085?6FS22?0AA0

35

600

462

693

446

669

413

826

443

665

 

6RM8087?6FS22?0AA0

35

850

652

978

622

933

609

1 219

619

929

 

6RM8091?6FS22?0AA0

35

1 200

884

1 326

857

1 286

768

1 537

842

1 263

3 AC 575

6RM8025?6GS22?0AA0

40

60

51.4

77.1

50.2

75.3

46.4

92.8

51.4

77.1

 

6RM8031?6GS22?0AA0

40

125

106

159

103

155

96.3

192

106

159

 

6RM8075?6GS22?0AA0

35

210

164

247

161

242

136

273

157

236

 

6RM8081?6GS22?0AA0

35

400

290

435

282

423

244

488

278

417

 

6RM8085?6GS22?0AA0

35

600

462

693

446

669

413

826

443

665

 

6RM8087?6GS22?0AA0

35

800

607

911

581

872

559

1 118

578

867

 

6RM8090?6GS22?0AA0

35

1 100

804

1 207

782

1 173

689

1 379

766

1 150

 

6RM8093?4GS22?0AA0

35

1 600

1 255

1 883

1 213

1 819

1 139

2 279

1 190

1 785

 

6RM8095?4GS22?0AA0

35

2 000

1 663

2 494

1 591

2 386

1 568

3 136

1 569

2 354

 

6RM8096?4GS22?0AA0

35

2 200

1 779

2 669

1 699

2 549

1 697

3 394

1 678

2 517

 

6RM8097?4GS22?0AA0

35

2 800

2 136

3 204

2 044

3 066

2 022

4 044

2 024

3 036

3 AC 690

6RM8086?6KS22?0AA0

35

720

553

829

527

791

515

1 031

525

788

 

6RM8090?6KS22?0AA0

35

1 000

737

1 105

715

1 072

639

1 279

702

1 053

 

6RM8093?4KS22?0AA0

35

1 500

1 171

1 757

1 140

1 710

1 036

2 073

1 116

1 674

 

6RM8095?4KS22?0AA0

35

2 000

1 589

2 383

1 522

2 283

1 505

3 011

1 503

2 255

 

6RM8097?4KS22?0AA0

35

2 600

1 992

2 989

1 906

2 859

1 887

3 774

1 876

2 815

3 AC 830

6RM8088?6LS22?0AA0

35

950

700

1 051

679

1 019

607

1 215

667

1 001

 

6RM8093?4LS22?0AA0

35

1 500

1 171

1 757

1 140

1 710

1 036

2 073

1 116

1 674

 

6RM8095?4LS22?0AA0

35

1 900

1 485

2 228

1 421

2 132

1 396

2 793

1 414

2 121

3 AC 950

6RM8096?4MS22?0AA0

35

2 200

1 674

2 511

1 603

2 404

1 570

3 141

1 588

2 382


1) For other temperatures, see under "Coolant temperature and installation altitude" in the catalog part "SINAMICS DC MASTER Cabinet", Section "Ordering and technology" – "Technical data".

Duty cycles for four-quadrant operation

Supply voltage

SINAMICS DC MASTER converter

T u 1)

Duty cycles

     

DC I

DC II

DC III

DC IV

US rating
Tu = 45 °C

     

continuous

15 min
100 %

60 s
150 %

15 min
100 %

120 s
150 %

15 min
100 %

10 s
200 %

15 min
100 %

60 s
150 %

V

Type

°C

A

A

A

A

A

A

A

A

A

3 AC 400

6RM8013?6DV62?0AA0

40

15

13.9

20.8

13.5

20.2

12.6

25.2

13.9

20.8

 

6RM8018?6DV62?0AA0

40

30

24.9

37.3

24.2

36.3

22.4

44.8

24.9

37.3

 

6RM8025?6DV62?0AA0

40

60

53.1

79.6

51.8

77.7

47.2

94.4

53.1

79.6

 

6RM8028?6DV62?0AA0

40

90

78.2

117

76

114

72.2

144

78.2

117

 

6RM8031?6DV62?0AA0

40

125

106

159

103

155

95.4

190

106

159

 

6RM8075?6DV62?0AA0

35

210

164

247

161

242

136

273

157

236

 

6RM8078?6DV62?0AA0

35

280

226

340

219

328

201

402

215

323

 

6RM8081?6DV62?0AA0

35

400

300

450

292

438

247

494

285

428

 

6RM8085?6DV62?0AA0

35

600

470

706

453

680

410

820

450

675

 

6RM8087?6DV62?0AA0

35

850

658

987

634

951

579

1 159

626

939

 

6RM8091?6DV62?0AA0

35

1 200

884

1 326

857

1 286

768

1 537

842

1 263

 

6RM8093?4DV62?0AA0

35

1 600

1 255

1 883

1 213

1 819

1 139

2 279

1 190

1 785

 

6RM8095?4DV62?0AA0

35

2 000

1 477

2 216

1 435

2 152

1 326

2 653

1 404

2 106

 

6RM8098?4DV62?0AA0

35

3 000

2 288

3 432

2 189

3 283

2 164

4 328

2 178

3 267

3 AC 480

6RM8013?6FV62?0AA0

45

15

13.9

20.8

13.5

20.2

12.6

25.2

13.9

20.8

 

6RM8018?6FV62?0AA0

45

30

24.9

37.3

24.2

36.3

22.4

44.8

24.9

37.3

 

6RM8025?6FV62?0AA0

45

60

53.1

79.6

51.8

77.7

47.2

94.4

53.1

79.6

 

6RM8028?6FV62?0AA0

45

90

78.2

117

76

114

72.2

144

78.2

117

 

6RM8031?6FV62?0AA0

45

125

106

159

103

155

95.4

190

106

159

 

6RM8075?6FV62?0AA0

35

210

164

247

161

242

136

273

157

236

 

6RM8078?6FV62?0AA0

35

280

226

340

219

328

201

402

215

323

 

6RM8082?6FV62?0AA0

35

450

320

480

311

466

274

548

306

460

 

6RM8085?6FV62?0AA0

35

600

470

706

453

680

410

820

450

675

 

6RM8087?6FV62?0AA0

35

850

658

987

634

951

579

1 159

626

939

 

6RM8091?6FV62?0AA0

35

1 200

884

1 326

857

1 286

768

1 537

842

1 263

3 AC 575

6RM8025?6GV62?0AA0

40

60

53.1

79.6

51.8

77.7

47.2

94.4

53.1

79.6

 

6RM8031?6GV62?0AA0

40

125

106

159

103

155

95.4

190

106

159

 

6RM8075?6GV62?0AA0

35

210

164

247

161

242

136

273

157

236

 

6RM8081?6GV62?0AA0

35

400

300

450

292

438

247

494

285

428

 

6RM8085?6GV62?0AA0

35

600

470

706

453

680

410

820

450

675

 

6RM8087?6GV62?0AA0

35

850

658

987

634

951

579

1 159

626

939

 

6RM8090?6GV62?0AA0

35

1 100

804

1 207

782

1 173

689

1 379

766

1 150

 

6RM8093?4GV62?0AA0

35

1 600

1 255

1 883

1 213

1 819

1 139

2 279

1 190

1 785

 

6RM8095?4GV62?0AA0

35

2 000

1 663

2 494

1 591

2 386

1 568

3 136

1 569

2 354

 

6RM8096?4GV62?0AA0

35

2 200

1 779

2 669

1 699

2 549

1 697

3 394

1 678

2 517

 

6RM8097?4GV62?0AA0

35

2 800

2 136

3 204

2 044

3 066

2 022

4 044

2 024

3 036

3 AC 690

6RM8086?6KV62?0AA0

35

760

598

898

575

863

532

1 065

569

853

 

6RM8090?6KV62?0AA0

35

1 000

737

1 105

715

1 072

639

1 279

702

1 053

 

6RM8093?4KV62?0AA0

35

1 500

1 171

1 757

1 140

1 710

1 036

2 073

1 116

1 674

 

6RM8095?4KV62?0AA0

35

2 000

1 589

2 383

1 522

2 283

1 505

3 011

1 503

2 255

 

6RM8097?4KV62?0AA0

35

2 600

1 992

2 989

1 906

2 859

1 887

3 774

1 876

2 815

3 AC 830

6RM8088?6LV62?0AA0

35

950

700

1 051

679

1 019

607

1 215

667

1 001

 

6RM8093?4LV62?0AA0

35

1 500

1 171

1 757

1 140

1 710

1 036

2 073

1 116

1 674

 

6RM8095?4LV62?0AA0

35

1 900

1 485

2 228

1 421

2 132

1 396

2 793

1 414

2 121

3 AC 950

6RM8096?4MV62?0AA0

35

2 200

1 674

2 511

1 603

2 404

1 570

3 141

1 588

2 382


1) For other temperatures, see under "Coolant temperature and installation altitude" in the catalog part "SINAMICS DC MASTER Cabinet", Section "Ordering and technology" – "Technical data".

















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Датчики и измерители

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Регуляторы и регистраторы

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Пневматическое оборудование

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Краны и Клапаны

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Измерительные приборы

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Системы беспроводного управления «умный дом»

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Бесконтактные выключатели Конечные выключатели Оптические датчики Энкодеры

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SKW-FS - Установка умягчения

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SKW-FK - Установка обезжелезивания
Каталог оборудования 2015
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