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The Set GGA is available in the following versions:
- Generator Gas Analyzer (GGA)
- GGA with test gas skid
- GGA with test gas skid and installation frame
Analyzers
The GGA contains two CALOMAT 6E analyzers (19" rack unit versions). From the gas sampling system right through to the gas outlet, these are completely separate from one another, thereby ensuring full redundancy.
The CALOMAT 6E is a continuous gas analyzer for determining H2 and He in binary or quasi-binary gas mixtures.
To measure the hydrogen and inert gases continuously, the exact thermal conductivity of the sample gas mixture is measured and the concentration calculated from this. Only binary gas mixtures can be directly measured.
The CALOMAT 6E is used to measure 0 to 100 % CO2/Ar in air, 0 to 100 % H2 in CO2/Ar or 80 to 100 % H2 in air, in the context of monitoring hydrogen-cooled turbo generators, on account of its high measuring range dynamics.
The units are approved for use in ATEX Zone 2. Gas mixtures may also be fed in according to the definition of Zone 1. In terms of tightness and compressive strength, the measuring cell and entire physical structure of the gas path, from inlet to outlet, are certified up to 55 000 hPa . This is much higher than the pressure that arises when oxyhydrogen gas is ignited.
A flame arrestor at the sample gas inlet provides additional safety.
The integrated LCD display shows the measured values, status bar and measuring ranges simultaneously.
The T90 time is less than 5 s. This means that the delay between the measurement and displaying the result is very short.
Tests carried out under harsh field conditions have indicated that the 3-week drift of the measurement results is less than 0.1 %. Combined with a repeatability value of 0.1 %, this ensures that the measurement results gathered will be both accurate and precise.
Analyzer cabinet
Another feature of the GGA is a protective cabinet for the analyzers. This provides a compact location where the system can be easily installed, and offers protection against dust and water. The system is approved in accordance with IP54 degree of protection.
The cabinet measures 616 x 615 x 600 mm (H x D x W) and is made from painted sheet steel.
A key advantage of this type of construction is that it eliminates the need for a restricted breathing enclosure, allowing maintenance to be carried out without any difficulty. If a restricted breathing enclosure is required, it must be ensured that the system is operated in an airtight room. Restoring the restricted breathing enclosure once maintenance procedures have been performed is a costly and time-consuming process.
To keep operating and maintenance costs low, the GGA set supports natural cabinet ventilation and a filter element provides protection against particles of dirt. Purging with instrument air is not necessary.
Test gas skid
The analyzers and analyzer cabinet are supplied as part of the basic configuration of the set. As an option, however, it is also possible to obtain a suitable test gas skid on a mounting plate.
The test gas skid is responsible for preparing the extracted sample ready for analysis. This ensures that the sample, calibration and inert gases are fed into the analyzers at the right pressure and flow rate, and without having been mixed with other gases.
The skid is fully equipped with a flame arrestor, stopcock ball valve, stainless steel overflow regulator, single-stage pressure reducer, stainless steel 5-way transfer ball valve, all-metal flow meter for air, 1-channel isolating switch amplifier and installation material. The flowmeters are designed to transmit a limit monitoring signal. The connection is made on-site.
The test gas skid guarantees that all the requirements in terms of safety, quality and simplicity are satisfied when connecting sample, calibration and inert gases.
Installation frame
The installation frame is a supplementary feature of the set. It enables free-standing installation of the analyzer cabinet and test gas skid.
The installation frame is supplied in a fully assembled state (including feet). Its overall height is 2 000 mm.