Grounded TN/TT systems and non-grounded IT systems
Line frequency
47 ... 63 Hz
Output frequency 1)
Control type Servo
0 ... 550 Hz
Control type Vector
0 ... 550 Hz
Control mode V/f
0 ... 550 Hz
Line power factor Fundamental
Basic Line Module
>0.96
Active Line Module
Adjustable (factory-set to cos ? = 1)
Efficiency
Basic Line Module
>99 %
Active Line Module
>97.5 % (including Active Interface Module)
Motor Module
>98.5 %
Overvoltage category
III to EN 61800?5?1
Control method
Vector/Servo control with and without encoder or V/f control
Fixed speeds
15 fixed speeds plus 1 minimum speed, parameterizable (in the default setting, 3 fixed setpoints plus 1 minimum speed are selectable using terminal block/PROFIBUS/PROFINET)
Skippable speed ranges
4, parameterizable
Setpoint resolution
0.001 rpm digital (14 bits + sign) 12 bits analog
Braking operation
With Active Line Modules, four-quadrant operation as standard (energy recovery). With Basic Line Modules, two-quadrant operation as standard, braking by means of a Motor Module.
Cabinet system
Cabinet system
Rittal TS 8, doors with double-barb lock, base plate with cable entry options
Paint finish
RAL 7035 (indoor requirements)
Mechanical specifications
Degree of protection
IP21 (higher degrees of protection up to IP55 optional)
Protection class
I acc. to EN 61800?5?1
Touch protection
EN 50274/BGV A3 for the intended purpose
Cooling method
Cooling in compliance with EN 60146:
Basic Line Connection Modules, Active Line Connection Modules, Motor Modules: WE - W: Liquid cooling - E: Forced air cooling, drive device outside the equipment
Line reactors, motor reactors, dv/dt filters with Voltage Peak Limiter: AN - A: Air cooling - N: Natural cooling (convection)
Ambient conditions
Storage 2)
Transport 2)
Operation
Ambient temperature
-25 ... +55 °C
-25 ... +70 °C from -40 °C for 24 hours
0 ... +45 °C bis +50 °C see derating data
Relative humidity
(condensation not permissible)
5 ... 95 % Class 1K4 to IEC 60721?3?1
5 ... 95 % at 40 °C Class 2K3 acc. to IEC 60721?3?2
5 ... 95 % Class 3K3 acc. to IEC 60721?3?3
Environmental class/harmful chemical substances
Class 1C2 acc. to EN 60721?3?1
Class 2C2 acc. to EN 60721?3?2
Class 3C2 acc. to EN 60721?3?3
Organic/biological influences
Class 1B1 acc. to EN 60721?3?1
Class 2B1 acc. to EN 60721?3?2
Class 3B1 acc. to EN 60721?3?3
Degree of pollution
2 acc. to EN 61800?5?1
Installation altitude
? 2000 m above sea level without derating; > 2000 m see derating data
Mechanical stability
Storage 2)
Transport 2)
Operation
Vibration load
Class 1M2 acc. to EN 60721?3?1
Class 2M2 acc. to EN 60721?3?2
–
Deflection
1.5 mm at 5 ... 9 Hz
3.1 mm at 5 ... 9 Hz
0.075 mm at 10 ... 58 Hz
Acceleration
5 m/s? at >9 ... 200 Hz
10 m/s? at >9 ... 200 Hz
9.8 m/s? at >58 ... 200 Hz
Shock load
Class 1M2 acc. to EN 60721?3?1
Class 2M2 acc. to EN 60721?3?2
Class 3M4 acc. to EN 60721?3?3
Acceleration
40 m/s? at 22 ms
100 m/s? at 11 ms
100 m/s? at 11 ms
Compliance with standards
Conformances/approvals, according to
CE (EMC Directive No. 2004/108/EC and Low Voltage Directive No. 2006/95/EC and Machinery Directive 2006/42/EC for functional safety)
Radio interference suppression
SINAMICS drive converter systems are not designed for connection to the public grid (first environment). Radio interference suppression is compliant with the EMC product standard for variable-speed drives EN 61800?3, "Second environment" (industrial networks). EMC disturbances can occur when connected to the public power networks.
1) Higher output frequencies available on request.
2) In transport packaging.
Deviations from the specified class are underlined.
Cooling circuit and coolant quality
The following tables and sections describe the coolant quality requirements for the raw water circuit on the plant side and the deionized water circuit of the liquid-cooled SINAMICS S120 Cabinet Modules on the converter side.
Plant-side raw water circuit (based on VDI 3803)
System pressure with reference to atmospheric pressure, max.
600 kPa
Inlet temperature of liquid coolant
Anti-freeze essential for temperature range between 0 °C and 5 °C
Degree of protection <IP55
0 ... 38 °C without derating >38 ... 43 °C, see derating data
Degree of protection IP55
0 ... 33 °C without derating >33 ... 38 °C, see derating data
Coolant quality
Electrical conductivity
< 2200 ?S/cm
pH value
7.5 ... 9
Chloride ions
< 180 mg/l
Sulfate ions
<200 mg/l
Orthophosphate
< 50 mg/l
Dissolved iron
< 3 mg/l
Dissolved copper
< 0.2 mg/l
Biological load
< 50 CFU/ml
SiO2 as silicic acid
< 47 mg/l
Aluminum
< 2.65 mg/l
Fluoride
< 4 mg/l
Total hardness
< 20 (< 40 °C) °dH
Size of entrained particles
? 0.5 mm
SK 4.3 (upper limit value of polymer phosphates for untreated additional water)
< 10 mmol/l
Permissible limit values for suspended particles in the coolant
No deposits of solid particles at ? 0.5 m/s
Converter-side deionized water circuit
System pressure with reference to atmospheric pressure, max.
600 kPa
Pressure drop at rated volumetric flow
70 kPa
Recommended pressure range
80 ... 200 kPa
Inlet temperature of liquid coolant
Dependent on ambient temperature, no condensation permitted
Anti-freeze essential for temperature range between 0 °C and 5 °C
Degree of protection <IP55
0 ... 45 °C without derating >45 ... 50 °C, see derating data
Degree of protection IP55
0 ... 40 °C without derating >40 ... 45 °C, see derating data
Coolant quality
Coolant basis
Deionized water with reduced electrical conductivity according to ISO 3696, quality 3 (with IEC 60993)
Electrical conductivity
<5 ?S/cm (0.5 mS/m)
pH value
5 ... 7.5
Components that can be oxidized as oxygen content
<0.4 mg/l
Residue after vaporization and drying at 110 °C
<2 mg/kg
The coolant definition specified here should only be considered as recommendation. For units that have been shipped, the information and data provided in the equipment manual supplied should be observed!
Anti-freeze
Anti-freeze
Antifrogen N
Antifrogen L
Varidos FSK
Manufacturer
Clariant
Clariant
Nalco
Chemical base
Monoethylene glycol
Propylene glycol
Monoethylene glycol
Minimum concentration
20 %
25 %
25 %
Anti-freeze agent with minimum concentration
-10 °C
-10 °C
-10 °C
Maximum concentration
45 %
48 %
45 %
Anti-freeze agent with maximum concentration
-30 °C
-30 °C
-30 °C
Inhibitor content
Contains inhibitors with nitrites
Contains inhibitors that are free of nitrates, amines, borates, and phosphate
Contains inhibitors that are free of nitrates, amines, borates, and phosphate
Biocide action with a concentration of
> 20 %
> 30 %
> 30 %
Biocides prevent corrosion that is caused by slime-forming, corrosive or iron-depositing bacteria. These can occur in closed cooling circuits with low water hardness and in open cooling circuits. Biocides must always be selected according to the relevant bacterial risks. Compatibility with inhibitors or anti-freeze used with them must be checked on a case-by-case basis.
Protection against condensation
With liquid-cooled units, warm air can condense on the cold surfaces of heat sinks, pipes and hoses. This condensation depends on the air humidity and the temperature difference between the ambient air and the coolant.
The water which is produced as a result of condensation can cause corrosion as well as electrical damage such as creepage shorts and flashovers. Since SINAMICS units cannot prevent condensation when it is caused by the prevailing climatic conditions, measures must be implemented in the system configuration or in the customer’s installation in order to preclude the risk of condensation. These measures include the following:
a fixed coolant temperature that has been adjusted to the expected air humidity or ambient temperature ensures that critical differences between the coolant and ambient air temperatures do not develop or
temperature regulation of the coolant as a function of the ambient air temperature
The temperature at which water vapor contained in the air condenses into water is known as the dew point. In order to reliably prevent condensation, the coolant temperature must always be higher than the dew point.
The table below specifies the dew point as a function of room temperature T and relative air humidity ? for an atmospheric pressure of 100 kPa (1 bar). This corresponds to an installation altitude of 0 to approximately 500 m above sea level. Since the dew point drops as the air pressure decreases, the dew point values at higher installation altitudes are lower than the specified table values. It is therefore the safest approach to engineer the coolant temperature according to the table values for an installation altitude of zero.
Room temperature
Relative air humidity ?
T
20 %
30 %
40 %
50 %
60 %
70 %
80 %
85 %
90 %
95 %
100 %
10 °C
<0 °C
<0 °C
<0 °C
0.2 °C
2.7 °C
4.8 °C
6.7 °C
7.6 °C
8.4 °C
9.2 °C
10 °C
20 °C
<0 °C
2 °C
6 °C
9.3 °C
12 °C
14.3 °C
16.4 °C
17.4 °C
18.3 °C
19.1 °C
20 °C
25 °C
0.6 °C
6.3 °C
10.5 °C
13.8 °C
16.7 °C
19.1 °C
21.2 °C
22.2 °C
23.2 °C
24.1 °C
24.9 °C
30 °C
4.7 °C
10.5 °C
14.9 °C
18.4 °C
21.3 °C
23.8 °C
26.1 °C
27.1 °C
28.1 °C
29 °C
29.9 °C
35 °C
8.7 °C
14.8 °C
19.3 °C
22.9 °C
26 °C
28.6 °C
30.9 °C
32 °C
33 °C
34 °C
34.9 °C
40 °C
12.8 °C
19.1 °C
23.7 °C
27.5 °C
30.6 °C
33.4 °C
35.8 °C
36.9 °C
37.9 °C
38.9 °C
39.9 °C
45 °C
16.8 °C
23.3 °C
28.2 °C
32 °C
35.3 °C
38.1 °C
40.6 °C
41.8 °C
42.9 °C
43.9 °C
44.9 °C
50 °C
20.8 °C
27.5 °C
32.6 °C
36.6 °C
40 °C
42.9 °C
45.5 °C
46.6 °C
47.8 °C
48.9 °C
49.9 °C
A detailed description of the cooling circuits and the recommended coolant is given in the SINAMICS Low Voltage Engineering Manual.
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