Function

Order No.

BASIC T

BASIC M

Control structure and configuration

Structure

• Panel-based

• Compact operator panel

• CNC, PLC

• Closed-loop control unit for drives, up to

5

5

• Drive-based

–

–

• PC-based

–

–

SINUMERIK operator panel CNC

• Horizontal

• Vertical

• Color display

8.4"

8.4"

• Integrated QWERTY full CNC keyboard with short-stroke keys

SINUMERIK operator panel CNC with

• TCU

–

–

• PCU

–

–

System software on CF card for
SINUMERIK 828D PPU 240.2/PPU 241.2

• System software Turning
  Export version with license

6FC5835 1GY40 .YA0

O

–

• System software Milling
  Export version with license

6FC5835 2GY40 .YA0

–

O

Embedded HMI SINUMERIK Operate

Windows-based HMI

–

–

DRIVE-CLiQ interfaces

3

3

Numeric Control Extension NX10.3
For applications with up to 8 axes (turning only)

6SL3040 1NC00 0AA0

–

–

Channels/mode groups MG

• Maximum configuration

1

1

• Mode group MG, each additional

–

–

• Machining channel, each additional

–

–

CNC user memory (buffered) for CNC part programs

1 MB

1 MB

CNC user memory, maximum configuration

1 MB

1 MB

Additional CNC user memory on user CF card (CF card not supplied as standard)

HMI user memory, additional 256 MB on CF card of PPU

–

–

Axes/spindles or positioning axes/auxiliary spindle

• Basic quantity of axes/spindles

3

4

• Maximum configuration axes/spindles

5

5

Axis/spindle, each additional

6FC5800 0AC20 0YB0

O

O

Positioning axis/auxiliary spindle, each additional

6FC5800 0AC30 0YB0

O

O

PLC-controlled axis

PLC positioning axis via

• PROFIBUS

–

–

• PROFINET DP

–

–

Drives

SINAMICS S120 Motor Modules via DRIVE-CLiQ

See NC 61

SINAMICS S120 DRIVE-CLiQ on motor

O

O

SINAMICS S120 Sensor Module Cabinet

See NC 61

O

O

• SINAMICS S120 SMC20

See NC 61/NC 82

O

O

• SINAMICS S120 SMC10

See NC 61

O

O

• SINAMICS S120 SMC30

See NC 61

O

O

SINAMICS S120 SME Sensor Module External

See NC 61

O

O

• SINAMICS S120 SME20

See NC 61

O

O

• SINAMICS S120 SME25

See NC 61

O

O

• SINAMICS S120 SME120

See NC 61

O

O

• SINAMICS S120 SME125

See NC 61

O

O

SINAMICS S120 expansion modules

See NC 61

O

O

• SINAMICS S120 DMC20

See NC 61

O

O

SINAMICS S120 Motor Modules in booksize format

See NC 61

O

O

• Internal air cooling

See NC 61

O

O

• External air cooling

See NC 61

O

O

• Cold plate cooling

See NC 61

O

O

SINAMICS S120 Active Line Modules in booksize format

See NC 61

O

O

• Internal air cooling

See NC 61

O

O

• External air cooling

See NC 61

O

O

• Cold plate cooling

See NC 61

O

O

SINAMICS S120 Smart Line Modules in booksize format

See NC 61

O

O

• Internal air cooling

See NC 61

O

O

• External air cooling

See NC 61

O

O

• Cold plate cooling

See NC 61

O

O

SINAMICS S120 Motor Modules in chassis format, internal air cooling (rated pulse frequency 2 kHz)

On request

On request

Analog Drive Interface for 4 axes ADI 4

–

–

Connectable measuring systems

Number of measuring systems per axis, max.

2

2

Incremental encoder installed in 1FT7/1FK7/1PH8 motors

Absolute encoder installed in 1FT7/1FK7/1PH8 motors

Absolute encoder with SSI interface

–

–

Rotary measuring systems with

• RS422 (TTL)

• sin/cos 1 V_pp

• Distance-coded reference marks

• EnDat 2.1

Linear scale LMS with

• sin/cos 1 V_pp

• Distance-coded reference marks

• EnDat 2.1

Axis functions

Feedrate override

0 ... 200 %

0 ... 200 %

Feedrate override axis-specific

0 ... 200 %

0 ... 200 %

Traversing range decades

± 9

± 9

Rotary axis, turning endlessly

Velocity, max.

300 m/s

300 m/s

Acceleration with jerk limitation

Programmable acceleration

Follow-up mode

Measuring systems 1 and 2, selectable

Feedrate interpolation

Separate path feed for corners and chamfers

Travel to fixed stop

Travel to fixed stop with Force Control

6FC5800 0AM01 0YB0

O

O

Analog axis

–

–

Setpoint exchange

–

–

Tangential control

–

–

Path switch signals/cam controller

–

–

Advanced Position Control APC

–

–

Spindle functions

Spindle speed, analog

–

–

Spindle speed, digital

Spindle speed, max. programmable value range
(display ± 999999999.9999)

10⁶ ... 0.0001

10⁶ ... 0.0001

Spindle override

0 ... 200 %

0 ... 200 %

Gear stages

5

5

Intermediate gear

Automatic gear stage selection

Oriented spindle stop

Spindle speed limitation min./max.

Constant cutting rate

Spindle control via PLC (positioning, oscillation)

Changeover to axis mode

Axis synchronization on-the-fly

Thread run-in and run-out programmable

Thread cutting with constant or variable pitch

Tapping with compensating chuck/rigid tapping

Interpolations

Linear interpolation axes, max.

4

4

Circle via center point and end point

Circle via interpolation point

Helical interpolation

Universal interpolator NURBS (non-uniform rational B splines)

Continuous-path mode with programmable rounding clearance

Multi-axis interpolation (> 4 interpolating axes)

–

–

Advanced Surface

–

Spline interpolation (A, B and C splines)

6FC5800 0AS16 0YB0

O

O

Compressor for 3-axis machining

–

Polynomial interpolation

–

–

Involute interpolation

–

–

Crank interpolation CRIP

–

–

Couplings

Pair of synchronized axes (gantry axes), basic

6FC5800 0AS51 0YB0

O

O

Master/slave for drives, basic

6FC5800 0AS52 0YB0

O

–

Generic coupling static, CP Static, e.g. counter-spindle

6FC5800 0AM75 0YB0

–

–

Generic coupling basic, CP Basic, e.g. multi-edge turning

6FC5800 0AM72 0YB0

• Axis pairs in simultaneous coupled motion

O
4

–

• Synchronous spindle/multi-edge turning

O
1

–

• Master-value coupling/curve table interpolation

–

–

Transformations

Cartesian point-to-point travel PTP

TRANSMIT/Peripheral surface transformation

6FC5800 0AM27 0YB0

O

O

Inclined axis

6FC5800 0AM28 0YB0

–

–

Concatenated transformations
(inclined axis TRAANG following TRAORI/cardan millhead/TRANSMIT/TRACYL)

–

–

Measuring functions/measuring cycles

Measuring stage 1
Number of probes (switching) with/without deletion of distance-to-go

2

2

Measuring cycles for drilling/milling and turning (calibrate workpiece probe, workpiece measurement, tool measurement)

6FC5800 0AP28 0YB0

O

O

Measure kinematics (determine transformation data of rotary axes)

–

–

Technologies

Handwheel override

Contour handwheel

6FC5800 0AM08 0YB0

O

O

SINUMERIK MDynamics

–

• Advanced Surface

–

• High Speed Settings

–

• Extension of user memory via optional user CF card

–

Motion-synchronous actions

CNC inputs/outputs, high-speed

• Digital inputs drive onboard

12

12

• Digital inputs/outputs drive onboard

8

8

• Digital inputs CNC onboard

8

8

• Digital outputs CNC onboard

8

8

Synchronized actions and high-speed auxiliary function output incl. 3 synchronous functions

Positioning axes and spindles via synchronized actions (command axes)

Analog value control in interpolation cycle

–

–

Evaluation of internal drive variables

6FC5800 0AS53 0YB0

O

O

Asynchronous subroutines ASUB

Interrupt routines with fast retraction from the contour

Cross-mode actions (ASUBs and synchronized actions in all operating modes)

Display of active synchronous actions in HMI (CNC option: Extended operator functions)

6FC5800 0AP16 0YB0

O

O

Open Architecture

OA Easy Screen

• Free screen forms

5

5

SINUMERIK Operate runtime license OA Easy Screen

• > 5 screen forms, extended functions

6FC5800 0AP64 0YB0

O

O

CNC programming language

Programming language (DIN 66025 and high-level language expansion)

Main program call from main program and subroutine

Subroutine levels, max.

11

11

Interrupt routines, max.

4

4

Number of subroutine passes

 9999

 9999

Number of levels for skip blocks

2

2

Number of levels for skip blocks
(CNC option: Extended operator functions)

6FC5800 0AP16 0YB0

O
10

O
10

Polar coordinates

1/2/3-point contours

Dimensions metric/inch, changeover manually or via program

Inverse-time feedrate

Auxiliary function output

• Via M word, max. programmable value range:

INT 231^-1

INT 231^-1

• Via H word, max. programmable value range
  REAL ± 3.4028 ex 38
  (display ± 999999999.9999)

INT -231 to
231^-1

INT -231 to
231^-1

Program functions

• Dynamic preprocessing memory FIFO

• Look ahead (number of sets)

1

50

• Frame concept

• Inclined-surface machining with swivel cycle

–

• Axis/spindle replacement

• Geometry axes, switchable online in the CNC program

• Program preprocessing

High-level CNC language with

• User variables, configurable

• Predefined user variables (arithmetic parameters)

• Predefined user variables (arithmetic parameters), configurable

• Read/write system variables

• Indirect programming

• Program jumps and branches

• Program coordination with WAIT, START, INIT

–

–

• Arithmetic and trigonometric functions

• Compare operations and logic combinations

• Macro techniques

• Control structures IF-ELSE-ENDIF

• Control structures WHILE, FOR, REPEAT, LOOP

• Commands to HMI

• STRING functions

Online ISO dialect interpreter

Program/workpiece management

• Part programs on PPU, max. number

300

300

• Workpieces on PPU, max. number

100

100

• On additional plug-in CF card

• On USB storage medium, e.g. disk drive, USB stick

• On network drive (CNC option: Network drive management)

6FC5800 0AP01 0YB0

O

O

• Templates for workpieces, programs and INI files

• Job lists

Basic frames, max. number

1

1

Settable offsets, max. number

50

50

Zero/work offsets, programmable (frames)

Scratching, determining zero/work offset

Zero/work offsets, external (PLC)

Global and local user data

Global program user data

Display system variables (also via online configurable display) and log them

–

–

Programming support

Program editor

• Programming support programGUIDE for cycles

• CNC editor with editing functions: Marking, copying, deleting

• Geometry processor with programming graphics/free contour input
  (contour calculator)

• Screens for 1/2/3-point contours
  (contour definition programming)

–

–

• Machining step programming ShopTurn/ShopMill

6FC5800 0AP17 0YB0

O

O

• Save workpiece setup data
  (CNC option: Extended operator functions)

6FC5800 0AP16 0YB0

O

O

Technology cycles for drilling/milling (basic scope)

Technology cycles for turning (basic scope)

–

Advanded Technology
(expansion of technology cycles for turning and milling)

6FC5800 0AP58 0YB0

O

O

Pocket milling with free contour definition and islands

O

O

Stock removal cycles with free contour definition

O

–

Residual material detection and machining for contour pockets and cutting

6FC5800 0AP13 0YB0

O

O

Access protection for cycles

6FC5800 0AP54 0YB0

–

–

Programming support can be extended, e.g. customer cycles

CAD Reader for PC

See NC 61

O

O

Simulation

Simulation of program X, while program Y is being executed

–

–

2D simulation

3D simulation, finished part

6FC5800 0AP25 0YB0

O

O

3D simulation, finished part and working area

–

–

3D simulation, finished part with collision check

–

–

Simultaneous recording (real-time simulation of current machining operation)

6FC5800 0AP22 0YB0

O

O

Operating modes

JOG

• Handwheel selection

• Switchover: inch/metric

• Manual measurement of zero/work offset

• Additional measuring versions beyond standard scope

6FC5800 0AP16 0YB0

–

O

• Setting the workpiece zero in standard scope: set edge, align edge, right-angled corner, 1 hole and 1 circular spigot

–

O

• Expansion of measurement windows via combination field
  (CNC option: Extended operator functions)

–

O

• Manual measurement of tool offset

• Automatic tool/workpiece measurement

• Reference point approach, automatic/via CNC program

MDA

• Input in text editor

• Load/save MDA program
  (CNC option: Extended operator functions)

6FC5800 0AP16 0YB0

O

O

• Input screen forms for technology and positioning, cycle support

Teach-in
(CNC option: Extended operator functions)

6FC5800 0AP16 0YB0

O

O

Automatic

• Execution from storage medium connected to CF card interface on operator panel front

• Execution from storage medium connected to USB interface on operator panel front, e.g. card reader, memory stick

• Execution from network drive
  (CNC option: Network drive management)

6FC5800 0AP01 0YB0

O

O

• Program control

• Program editing

• Overstoring
  (CNC option: Extended operator functions)

6FC5800 0AP16 0YB0

O

O

• DRF offset
  (CNC option: Extended operator functions)

6FC5800 0AP16 0YB0

O

O

• Block search with/without calculation

• Extended block search (program, search pointer, level up or down, interrupt position)
  (CNC option: Extended operator functions)

6FC5800 0AP16 0YB0

O

O

Repos (repositioning on the contour)

• With operator command/semi-automatically

• Program-controlled

Preset

• Set actual value

Tools

Tool types

• Turning

–

• Drilling/milling

• Groove sawing

Tool radius compensations in plane

• With approach and retract strategies

• With transition circle/ellipse on outer edges

Configurable intermediate blocks with tool radius compensation active

3D tool radius compensation

–

–

Tool carrier with orientation capability

–

Look-ahead detection of contour violations

Tool management

• Operation with tool management

• Real magazines, maximum number

1

1

• Tool list

• Extendable tool list

–

–

• Tools/cutting edges in tool list

80/160

80/160

• Tool offset selection via T and D numbers

• Magazine list

• Configurable magazine list

• Magazine data

• Vacant position search and positioning

• Easy vacant position search using softkeys

• Loading and unloading of tools

• Tool cabinet and tool catalog

–

–

• Loading and unloading via code carrier system

–

–

• Adapter data

–

• Local compensations

–

–

• Monitoring of tool life and workpiece count

• Replacement tools for tool management

6FC5800 0AM78 0YB0

O

O

Tool management functions TDI for individual machines and networked machines

–

–

Communication/data management

Data on storage medium on rear USB interface of TCU/PCU, e.g. card reader, memory stick

Data on storage medium on front USB interface of operator panel, e.g. memory stick

Data on front CF card interface of operator panel

Manage additional drives

• Via Ethernet, max.
  (CNC option: Network drive management)

6FC5800 0AP01 0YB0

O
4

O
4

• Via USB

• CF card of the operator panel

Serial interface RS232C

Data backup for system software and user data (backup/restore) on user CF card

I/O interface via PROFINET (via I/O modules PP 72/48D PN and PP 72/48D 2/2A PN only)

Connection to external PROFINET network with SIMATIC DP PN/PN coupler

6ES7158 3AD00 0XA0

O

O

RPC SINUMERIK

–

–

Automation Data Management ADDM

–

–

Production data evaluation

Machine Data Acquisition MDA
Machine and operating data acquisition

–

–

Operation

SINUMERIK operator panel CNC

• Horizontal

• Vertical

• Color display

8.4"

8.4"

• Integrated QWERTY full CNC keyboard with short-stroke keys

SINUMERIK operator panel CNC with

• TCU

–

–

• PCU

–

–

SINUMERIK PCU 50.3

–

–

Connection for

• Standard monitor (DVI), VGA via ext. adapter, as for PCU 50.3

–

–

• SIMATIC OPs

–

–

Control unit management

• One operator panel per CNC

• Combination of multiple operator panels and CNCs

–

–

Handheld units

• SINUMERIK HT 8 handheld terminal

–

–

• SINUMERIK HT 2 handheld terminal

–

–

• Mini handheld unit with coiled connecting cable, 3.5 m

6FX2007-1AD03

O

O

• Mini handheld unit with straight connecting cable, 5 m

6FX2007-1AD13

O

O

• Connection kit for mini handheld unit, without Industrial Ethernet

6FX2006-1BG03

O

O

• Connection kit for mini handheld unit, with Industrial Ethernet

6FX2006-1BG11

O

O

• Holder for mini handheld unit

6FX2006-1BG70

O

O

• Handwheel connection module PROFIBUS/PROFINET

–

–

Machine control panels

• SINUMERIK MCP 802D sl machine control panel

–

–

• SINUMERIK machine control panel MCPA module

–

–

• SINUMERIK MCP 310C PN machine control panel

6FC5303-0AF23-0AA1

O

O

• SINUMERIK MCP 483C PN machine control panel

6FC5303-0AF22-0AA1

O

O

• SINUMERIK MPP Machine Push Button Panel

–

–

Electronic handwheels

• With 120 mm   120 mm front panel, 5 V DC

6FC9320-5DB01

O

O

• With 76.2 mm   76.2 mm front panel, 5 V DC

6FC9320-5DC01

O

O

• With 76.2 mm   76.2 mm front panel, 24 V DC, HTL

–

–

• Without front panel, without setting wheel, 5 V DC

6FC9320-5DF01

O

O

• Without front panel, with setting wheel, 5 V DC

6FC9320-5DM00

O

O

• Portable in housing, coiled cable 2.5 m

6FC9320-5DE02

O

O

• Flange socket for portable handwheel

6FC9341-1AQ

O

O

• Cable distributor

–

–

Connection for electronic handwheels

2

2

Keyboards

• Integrated QWERTY keyboard

• External SINUMERIK keyboards

–

–

• KBPC CG US standard PC keyboard

–

–

Storage devices

• Disk drive 3.5"/1.44 MB with USB interface

• Card reader for CF card/SD card storage media with USB interface

Functions

Plain text display of user variables

Multi-channel display

–

–

2D representation of 3D protection areas/work areas

–

–

Actual-value system for workpiece

Menu selection via the PLC

CNC program messages

Online help for programming, alarms and machine data, expandable

Screen blanking

Access protection levels

8

8

Operating software languages

• Chinese Simplified, Chinese Traditional, English, French, German, Italian, Korean, Portuguese, Spanish

• Additional languages, use of language extensions

• Language extensions for operating software SINUMERIK Operate on DVD-ROM, without license, e.g. Czech, Danish, Dutch, Finnish, Hungarian, Polish, Romanian, Russian, Slovakian, Swedish, Turkish

6FC5860 0YC20 1YA8

O

O

Monitoring functions

Working area limitation

Limit switch monitoring
Software and hardware limit switches

Position monitoring

Standstill (zero-speed) monitoring

Clamping monitoring

2D/3D protection zones

Contour monitoring

Contour monitoring with tunnel function

–

–

Path length evaluation

–

–

Axis limitation from the PLC

Spindle speed limitation

Collision check

–

–

Generator operation

–

–

Extended stop and retract ESR, incl. generator operation

–

–

Integrated tool monitoring and diagnostics IDM

–

–

Compensations

Backlash compensation

Leadscrew error compensation

Measuring system error compensation

Sag compensation, multi-dimensional (bidirectional error compensation)

6FC5800-0AM55-0YB0

O

O

Quadrant error compensation per operator input

–

–

Graphical monitoring of quadrant error compensation using circularity test

–

–

Temperature compensation

Feedforward control

• Velocity-dependent

• Acceleration-dependent

–

–

PLC

SIMATIC S7-300

–

–

SIMATIC S7-200 integrated

Fixed cycle time for PLC

9 ms

9 ms

Reaction time to process events (terminal to terminal)

7.5 ms

7.5 ms

Ladder Steps memory configuration

24000

24000

PLC programming language

• LAD ladder diagram

• FBD function block diagram

–

–

• STL statement list

–

–

PLC programming tool for Integrated PLC

On toolbox DVD-ROM

PLC Ladder Add-On editor on PPU

I/O modules

• PP 72/48D PN I/O module (digital),
  max. number

O
3

O
3

• PP 72/48D 2/2A PN I/O module (digital/analog),
  max. number

O
3

O
3

• General I/Os via PROFIBUS/PROFINET

–

–

• General SIMATIC PROFINET PLC I/Os

–

–

• Analog Drive Interface for 4 axes ADI 4

–

–

Digital inputs, max. number

216

216

Digital outputs, max. number

144

144

Analog inputs, max. number

6

6

Analog outputs, max. number

6

6

PLC alarms/messages, max. number

248

248

Bit memories, number

512 bytes

512 bytes

Timers, number

128

128

Counters, number

64

64

Subroutines

256

256

FB, FC

–

–

DB, highest number, max. number

64

64

Cyclic function block

Cyclic function block servo-synchronous

User machine data for configuring the PLC user program

Safety functions

SINUMERIK Safety Integrated
Safety functions for personnel and machine protection

• Safe Torque Off (STO)

• Safe Brake Control (SBC)

• Safe Stop 1 (SS1)

• Safety Integrated Extended Functions for one CNC axis
  • Safe Operating Stop (SOS)
  • Safe Stop 2 (SS2)
  • Safely Limited Speed (SLS)
  • Safe Speed Monitor (SSM)
  • Safe Acceleration Monitor (SAM)

6FC5800-0AC50-0YB0

O 

O 

• SINAMICS S120 Terminal Module Cabinet TM54F for the control of SOS, SS2, SLS, SSM and SAM

6SL3055-0AA00-3BA0

O 

O 

Commissioning

Commissioning software for drive system SINAMICS S120 is integrated

Auto Servo Tuning AST, fully automatic speed and position controller optimization

Commissioning trace (drive optimization without an additional oscilloscope)

• Integrated

• Commissioning software for SINAMICS S120

On toolbox DVD-ROM

Standard commissioning via serial interface

–

–

Standard commissioning via USB interface with storage medium, e.g. memory stick

 Read in/out INI file

Standard commissioning via network drive

Standard commissioning via user CF card

Standard commissioning via RCS Commander

STARTER commissioning tool on PC/PG for SINAMICS S120

On STARTER DVD-ROM

SinuCom commissioning/service tools for SINUMERIK 840D sl

–

–

Diagnostic functions

Alarms and messages

Action log can be activated for diagnostic purposes

PLC status

LAD display

PLC remote diagnostics via modem

PLC remote diagnostics via Ethernet

Easy Message
machine status transmission via text messages SMS requires optional SINAUT Modem (with antenna and cable)

6NH9720-3AA00
6NH9860-1AA00
6NH7701-5AN

O

O

Remote Control System RCS remote diagnostics

• RCS Host remote diagnostics function

6FC5800-0AP30-0YB0

O

O

• RCS Commander (viewer function)

RCS Commander for PC/PG on CD-ROM

Service and maintenance

ePS Network Services

–

–

Total Productive Maintenance TPM
Servicing and maintenance support

–

–

Integrated service planner for monitoring of service intervals

Easy Extend
Easy extension of optional machine components

Functionality

BASIC T

BASIC M

DRIVE-CLiQ interfaces

3

3

Number of axes/spindles

3

4

Number of axes/spindles, max.

5

5

Number of axes with Drive Based Safety Integrated, extended functions, max.

5

5

Min. block change time, approx.

9 ms

9 ms

Position control cycle clock

3 ms

3 ms

Speed/current regulation cycle

125  s

125  s

Non-Volatile Random-Access Memory NVRAM

• For OEM cycles

512 kB

512 kB

• For user data

1 MB

1 MB