Siemens
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Êàòàëîã ÑÀ01 2012
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(4872) 700-366
skenergo@mail.ru

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Dynamic overload capability
Determining the dynamic overload capability

Function overview

The rated DC current specified on the unit rating plate (maximum permissible continuous DC current) may be exceeded in operation. The extent to which this value is exceeded and how long this lasts are subject to certain limits, which are explained in more detail in the following.

The absolute upper limit for the value of the overload currents is 1.8x the rated DC current. The maximum overload duration depends on the time characteristic of the overload current as well as on the load history of the unit and also depends on the specific unit.

Each overload must be preceded by an underload (load phase with load current < rated DC current). Once the maximum permissible overload duration has elapsed, the load current must return to at least an absolute value the rated DC current.

The dynamic overload duration is made possible by thermally monitoring the power section (I2t monitoring).I2t monitoring uses the time characteristic of the actual load current to calculate the time characteristic of a substitute value for the increase of the depletion layer temperature of the thyristors above the ambient temperature. In this case, unit-specific properties (e.g. thermal resistances and time constants) are incorporated in the calculation. When the converter unit is switched on, the calculation process starts with the initial values that were determined before the shutdown/line supply failure. The environmental conditions (ambient temperature and installation altitude) must be taken into account when setting a parameter.

I 2 t monitoring responds when the calculated substitute depletion layer temperature rise exceeds the permissible value. Two alternatives can be parameterized as response:

  • Alarm with a reduction of the armature current setpoint to the rated DC current or
  • Fault with unit shutdown

I 2 t monitoring can be disabled. In this case, the armature current is limited to the rated DC current.

Configuring for the dynamic overload capability

The configuring sheets contain the following information:

  • The maximum overload durationtan when starting with a cold power section and specified, constant overload,
  • The maximum zero current intervaltab (maximum cooling down time) until the "cold" thermal state of the power section is reached, and
  • Fields of limiting characteristics for determining the overload capability during thermally stabilized, intermittent operation with overload (periodic duty cycles)

Remark: The power section is considered to be "cold" if the calculated substitute depletion layer temperature rise is less than 5% of its maximum permissible value. This state can be queried using a binary assignable output.

Structure of the fields of limiting characteristics for intermittent operation with overload

The fields of limiting characteristics refer to a duty cycle of the intermittent overload operation with a total duration (time period) of 300 s. Such a duty cycle comprises two time sections - the base-load duration (armature current actual value  rated DC current) and the overload duration (armature current actual value  rated DC current).

Each limiting characteristic represents a unit-specific maximum base-load current for a specific overload factor (limiting base-load current, specified as a % of the rated DC current) over the minimum base-load duration (limiting base-load duration). For the remaining duration of the duty cycle, the maximum permissible overload current is determined by the overload factor. If no limiting characteristic has been specified for the required overload factor, then it will be subject to the limiting characteristic for the next highest overload factor.

The fields of limiting characteristics are valid for a duty cycle of 300 s. Using basic calculation algorithms, duty cycles can be configured with duty cycle durations of longer than or shorter than 300 s. This will now be shown using two basic tasks.

Characteristic example for basic tasks 1 and 2

Basic task 1

  • Given:
    Unit, cycle duration, overload factor, overload duration
  • To be found:
    (Min.) base-load duration and max. base-load current
  • Solution:

Cycle duration

< 300 s

 300 s

1. Determine the characteristic

Select the limiting characteristic for the specific unit and the specific overload factor

2. Overload duration300 =

300 s/cycle duration overload duration

Overload duration300

3. Base-load duration300 =

300 s - overload duration300

4. Base-load duration300 < base-load duration300 for max. base-load current = 0

Yes: Required duty cycle cannot be configured
No: Read the max. base-load current for overload duration300 from the limiting characteristic

5. Determine the percentage for the base-load current

Read the percentage for the base-load currents from the diagram


Example for basic task 1

  • Given:
    • Unit with 30 A
    • Cycle duration 113.2 s
    • Overload factor 1.45
    • Overload duration 20 s
  • To be found:
    • (Min.) base-load duration
    • Max. base-load current
  • Solution:
    • Limiting characteristic for a unit with 30 A
    • Overload factor 1.5
    • Overload duration300 = 300 s/113.2 s  20 s = 53 s >
    • Max. base-load current = 44 %Irated = 13.2 A

Basic task 2

  • Given:
    Unit, cycle duration, overload factor, base-load current
  • To be found:
    Maximum overload duration, minimum base-load duration
  • Solution:

Cycle duration

< 300 s

 300 s

1. Determine the characteristic

Select the limiting characteristic for the specific unit and the specific overload factor

2. Max. overload duration =

(Cycle duration/300 s) overload duration300

300 s - base-load duration300

3. Min. base-load duration =

Cycle duration - max. overload duration

Cycle duration - max. overload duration


Example for basic task 2

  • Given:
    • Unit with 30 A
    • Cycle duration 140 s
    • Overload factor 1.15
    • Base load current = 0.6   Irated = 18 A
  • To be found:
    • Maximum overload duration
    • Minimum base-load duration
  • Solution:
    • Limiting characteristic for a unit with 30 A
    • Overload factor 1.2
    • Base-load current = 60 %Irated >
    • Overload duration300 = 127 s
    • Max. overload duration = 140 s/300 s   127 s = 59 s
    • Min. base-load duration = 140 s - 59 s = 81 s

Base-load duration300 = min. base-load duration for 300 s cycle duration (300 s overload duration)

Overload duration300 = max. overload duration for 300 s cycle duration

6RA8013-6DV62-0AA0 15 A/four-quadrant operation 400 V, 6RA8013-6FV62-0AA0 15 A/four-quadrant operation 480 V

6RA8018-6DV62-0AA0 30 A/four-quadrant operation 400 V, 6RA8018-6FV62-0AA0 30 A/four-quadrant operation 480 V

6RA8025-6DS22-0AA0 60 A/two-quadrant operation 400 V, 6RA8025-6FS22-0AA0 60 A/two-quadrant operation 480 V,
6RA8025-6GS22-0AA0 60 A/two-quadrant operation 575 V

6RA8025-6DV62-0AA0 60 A/four-quadrant operation 400 V, 6RA8025-6FV62-0AA0 60 A/four-quadrant operation 480 V,
6RA8025-6GV62-0AA0 60 A/four-quadrant operation 575 V

6RA8028-6DS22-0AA0 90 A/two-quadrant operation 400 V, 6RA8028-6FS22-0AA0 90 A/two-quadrant operation 480 V

6RA8028-6DV62-0AA0 90 A/four-quadrant operation 400 V, 6RA8028-6FV62-0AA0 90 A/four-quadrant operation 480 V

6RA8031-6DS22-0AA0 125 A/two-quadrant operation 400 V, 6RA8031-6FS22-0AA0 125 A/two-quadrant operation 480 V,
6RA8031-6GS22-0AA0 125 A/two-quadrant operation 575 V

6RA8031-6DV62-0AA0 125 A/four-quadrant operation 400 V, 6RA8031-6FV62-0AA0 125 A/four-quadrant operation 480 V,
6RA8031-6GV62-0AA0 125 A/four-quadrant operation 575 V

6RA8075-6DS22-0AA0 210 A/two-quadrant operation 400 V, 6RA8075-6DV62-0AA0 210 A/four-quadrant operation 400 V,
6RA8075-6FS22-0AA0 210 A/two-quadrant operation 480 V, 6RA8075-6FV62-0AA0 210 A/four-quadrant operation 480 V,
6RA8075-6GS22-0AA0 210 A/two-quadrant operation 575 V, 6RA8075-6GV62-0AA0 210 A/four-quadrant operation 575 V

6RA8078-6DS22-0AA0 280 A/two-quadrant operation 400 V, 6RA8078-6DV62-0AA0 280 A/four-quadrant operation 400 V,
6RA8078-6FS22-0AA0 280 A/two-quadrant operation 480 V, 6RA8078-6FV62-0AA0 280 A/four-quadrant operation 480 V

6RA8081-6DS22-0AA0 400 A/two-quadrant operation 400 V, 6RA8081-6GS22-0AA0 400 A/two-quadrant operation 575 V

6RA8081-6DV62-0AA0 400 A/four-quadrant operation 400 V, 6RA8081-6GV62-0AA0 400 A/four-quadrant operation 575 V

6RA8082-6FS22-0AA0 450 A/two-quadrant operation 480 V, 6RA8082-6FV62-0AA0 450 A/four-quadrant operation 480 V

6RA8085-6DS22-0AA0 600 A/two-quadrant operation 400 V, 6RA8085-6FS22-0AA0 600 A/two-quadrant operation 480 V,
6RA8085-6GS22-0AA0 600 A/two-quadrant operation 575 V

6RA8085-6DV62-0AA0 600 A/four-quadrant operation 400 V, 6RA8085-6FV62-0AA0 600 A/four-quadrant operation 480 V,
6RA8085-6GV62-0AA0 600 A/four-quadrant operation 575 V

6RA8086-6KS22-0AA0 720 A/two-quadrant operation 690 V

6RA8086-6KV62-0AA0 760 A/four-quadrant operation 690 V

6RA8087-6DS22-0AA0 850 A/two-quadrant operation 400 V, 6RA8087-6FS22-0AA0 850 A/two-quadrant operation 480 V

6RA8087-6DV62-0AA0 850 A/four-quadrant operation 400 V, 6RA8087-6FV62-0AA0 850 A/four-quadrant operation 480 V,
6RA8087-6GV62-0AA0 850 A/four-quadrant operation 575 V

6RA8087-6GS22-0AA0 800 A/two-quadrant operation 575 V

6RA8088-6LS22-0AA0 950 A/two-quadrant operation 830 V, 6RA8088-6LV62-0AA0 950 A/four-quadrant operation 830 V

6RA8090-6GS22-0AA0 1 100 A/two-quadrant operation 575 V, 6RA8090-6GV62-0AA0 1 100 A/four-quadrant operation 575 V

6RA8090-6KS22-0AA0 1 000 A/two-quadrant operation 690 V, 6RA8090-6KV62-0AA0 1 000 A/four-quadrant operation 690 V

6RA8091-6DS22-0AA0 1 200 A/two-quadrant operation 400 V, 6RA8091-6FS22-0AA0 1 200 A/two-quadrant operation 480 V,
6RA8091-6FV62-0AA0 1 200 A/four-quadrant operation 480 V, 6RA8091-6DV62-0AA0 1 200 A/four-quadrant operation 400 V

6RA8093-4DS22-0AA0 1 600 A/two-quadrant operation 400 V, 6RA8093-4DV62-0AA0 1 600 A/four-quadrant operation 400 V,
6RA8093-4GS22-0AA0 1 600 A/two-quadrant operation 575 V, 6RA8093-4GV62-0AA0 1 600 A/four-quadrant operation 575 V

6RA8093-4KS22-0AA0 1 500 A/two-quadrant operation 690 V, 6RA8093-4KV62-0AA0 1 500 A/four-quadrant operation 690 V,
6RA8093-4LS22-0AA0 1 500 A/two-quadrant operation 830 V, 6RA8093-4LV62-0AA0 1 500 A/four-quadrant operation 830 V

6RA8095-4DS22-0AA0 2 000 A/two-quadrant operation 400 V, 6RA8095-4DV62-0AA0 2 000 A/four-quadrant operation 400 V

6RA8095-4GS22-0AA0 2 000 A/two-quadrant operation 575 V, 6RA8095-4GV62-0AA0 2 000 A/four-quadrant operation 575 V

6RA8095-4KS22-0AA0 2 000 A/two-quadrant operation 690 V, 6RA8095-4KV62-0AA0 2 000 A/four-quadrant operation 690 V

6RA8095-4LS22-0AA0 1 900 A/two-quadrant operation 830 V, 6RA8095-4LV62-0AA0 1 900 A/four-quadrant operation 830 V

6RA8096-4GS22-0AA0 2 200 A/two-quadrant operation 575 V, 6RA8096-4GV62-0AA0 2 200 A/four-quadrant operation 575 V

6RA8096-4MS22-0AA0 2 200 A/two-quadrant operation 950 V, 6RA8096-4MV62-0AA0 2 200 A/four-quadrant operation 950 V

6RA8097-4GS22-0AA0 2 800 A/two-quadrant operation 575 V, 6RA8097-4GV62-0AA0 2 800 A/four-quadrant operation 575 V

6RA8097-4KS22-0AA0 2 600 A/two-quadrant operation 690 V, 6RA8097-4KV62-0AA0 2 600 A/four-quadrant operation 690 V

6RA8098-4DS22-0AA0 3 000 A/two-quadrant operation 400 V, 6RA8098-4DV62-0AA0 3 000 A/four-quadrant operation 400 V

Load classes

In order to be able to adapt the SINAMICS DC MASTER as simply as possible to the load profile of the driven machine, in addition to the individual dimensioning using the limiting characteristics of the dynamic overload capability, these can also be dimensioned using pre-selected load cycles that are simple to parameterize.

Note:
SINAMICS DC MASTER does not monitor whether the load class - set using parameters - is maintained. If the power section permits it, the unit can operate for overload durations in excess of those defined by the load class. This means that the driven machine of the mechanical system is not protected against overload!

The overload duration that is actually permitted for the power section in question is always longer than the duration defined by the load class. SINAMICS DC MASTER monitors whether the overload duration that is actually permitted for the power section is being maintained.

Load class (parameter)

Load for the converter

Load cycle

DC I

I DC I continuous (IdN)

DC II

I DC II for 15 min and 1.5   IDC II for 60 s

DC III

I DC III for 15 min and 1.5   IDC III for 120 s

DC IV

I DC IV for 15 min and 2   IDC IV for 10 s

US rating

I US for 15 min and 1.5   IUS for 60 s

Note:
With this setting, for all unit types, an ambient and/or cooling medium temperature of 45 °C is permissible.


Duty cycles for two-quadrant operation

Supply voltage

SINAMICS DC MASTER converter

T u

Duty cycles

DC I

DC II

DC III

DC IV

US rating
Tu= 45 °C

  

continuous

15 min
100 %

60 s
150 %

15 min
100 %

120 s
150 %

15 min
100 %

10 s
200 %

15 min
100 %

60 s
150 %

V

Type

°C

A

A

A

A

A

A

A

A

A

400 V 3 AC

6RA8025 6DS22 0AA0

45

60

51.4

77.1

50.2

75.3

46.4

92.8

51.4

77.1

6RA8028 6DS22 0AA0

45

90

74.4

111

72.8

109

65.4

130

74.4

111

6RA8031 6DS22 0AA0

45

125

106

159

103

155

96.3

192

106

159

6RA8075 6DS22 0AA0

40

210

164

247

161

242

136

273

157

236

6RA8078 6DS22 0AA0

40

280

226

340

219

328

201

402

215

323

6RA8081 6DS22 0AA0

40

400

290

435

282

423

244

488

278

417

6RA8085 6DS22 0AA0

40

600

462

693

446

669

413

826

443

665

6RA8087 6DS22 0AA0

40

850

652

978

622

933

609

1 219

619

929

6RA8091 6DS22 0AA0

40

1 200

884

1 326

857

1 286

768

1 537

842

1 263

6RA8093 4DS22 0AA0

40

1 600

1 255

1 883

1 213

1 819

1 139

2 279

1 190

1 785

6RA8095 4DS22 0AA0

40

2 000

1 477

2 216

1 435

2 152

1 326

2 653

1 404

2 106

6RA8098 4DS22 0AA0

40

3 000

2 288

3 432

2 189

3 283

2 164

4 328

2 178

3 267

480 V 3 AC

6RA8025 6FS22 0AA0

45

60

51.4

77.1

50.2

75.3

46.4

92.8

51.4

77.1

6RA8028 6FS22 0AA0

45

90

74.4

111

72.8

109

65.4

130

74.4

111

6RA8031 6FS22 0AA0

45

125

106

159

103

155

96.3

192

106

159

6RA8075 6FS22 0AA0

40

210

164

247

161

242

136

273

157

236

6RA8078 6FS22 0AA0

40

280

226

340

219

328

201

402

215

323

6RA8082 6FS22 0AA0

40

450

320

480

311

466

274

548

306

460

6RA8085 6FS22 0AA0

40

600

462

693

446

669

413

826

443

665

6RA8087 6FS22 0AA0

40

850

652

978

622

933

609

1 219

619

929

6RA8091 6FS22 0AA0

40

1 200

884

1 326

857

1 286

768

1 537

842

1 263

575 V 3 AC

6RA8025 6GS22 0AA0

45

60

51.4

77.1

50.2

75.3

46.4

92.8

51.4

77.1

6RA8031 6GS22 0AA0

45

125

106

159

103

155

96.3

192

106

159

6RA8075 6GS22 0AA0

40

210

164

247

161

242

136

273

157

236

6RA8081 6GS22 0AA0

40

400

290

435

282

423

244

488

278

417

6RA8085 6GS22 0AA0

40

600

462

693

446

669

413

826

443

665

6RA8087 6GS22 0AA0

40

800

607

911

581

872

559

1 118

578

867

6RA8090 6GS22 0AA0

40

1 100

804

1 207

782

1 173

689

1 379

766

1 150

6RA8093 4GS22 0AA0

40

1 600

1 255

1 883

1 213

1 819

1 139

2 279

1 190

1 785

6RA8095 4GS22 0AA0

40

2 000

1 663

2 494

1 591

2 386

1 568

3 136

1 569

2 354

6RA8096 4GS22 0AA0

40

2 200

1 779

2 669

1 699

2 549

1 697

3 394

1 678

2 517

6RA8097 4GS22 0AA0

40

2 800

2 136

3 204

2 044

3 066

2 022

4 044

2 024

3 036

690 V 3 AC

6RA8086 6KS22 0AA0

40

720

553

829

527

791

515

1 031

525

788

6RA8090 6KS22 0AA0

40

1 000

737

1 105

715

1 072

639

1 279

702

1 053

6RA8093 4KS22 0AA0

40

1 500

1 171

1 757

1 140

1 710

1 036

2 073

1 116

1 674

6RA8095 4KS22 0AA0

40

2 000

1 589

2 383

1 522

2 283

1 505

3 011

1 503

2 255

6RA8097 4KS22 0AA0

40

2 600

1 992

2 989

1 906

2 859

1 887

3 774

1 876

2 815

830 V 3 AC

6RA8088 6LS22 0AA0

40

950

700

1 051

679

1 019

607

1 215

667

1 001

6RA8093 4LS22 0AA0

40

1 500

1 171

1 757

1 140

1 710

1 036

2 073

1 116

1 674

6RA8095 4LS22 0AA0

40

1 900

1 485

2 228

1 421

2 132

1 396

2 793

1 414

2 121

950 V 3 AC

6RA8096 4MS22 0AA0

40

2 200

1 674

2 511

1 603

2 404

1 570

3 141

1 588

2 382


Duty cycles for four-quadrant operation

Supply voltage

SINAMICS DC MASTER converter

T u

Duty cycles

DC I

DC II

DC III

DC IV

US rating
Tu= 45 °C

continuous

15 min
100 %

60 s
150 %

15 min
100 %

120 s
150 %

15 min
100 %

10 s
200 %

15 min
100 %

60 s
150 %

V

Type

°C

A

A

A

A

A

A

A

A

A

400 V 3 AC

6RA8013 6DV62 0AA0

45

15

13.9

20.8

13.5

20.2

12.6

25.2

13.9

20.8

6RA8018 6DV62 0AA0

45

30

24.9

37.3

24.2

36.3

22.4

44.8

24.9

37.3

6RA8025 6DV62 0AA0

45

60

53.1

79.6

51.8

77.7

47.2

94.4

53.1

79.6

6RA8028 6DV62 0AA0

45

90

78.2

117

76

114

72.2

144

78.2

117

6RA8031 6DV62 0AA0

45

125

106

159

103

155

95,4

190

106

159

6RA8075 6DV62 0AA0

40

210

164

247

161

242

136

273

157

236

6RA8078 6DV62 0AA0

40

280

226

340

219

328

201

402

215

323

6RA8081 6DV62 0AA0

40

400

300

450

292

438

247

494

285

428

6RA8085 6DV62 0AA0

40

600

470

706

453

680

410

820

450

675

6RA8087 6DV62 0AA0

40

850

658

987

634

951

579

1 159

626

939

6RA8091 6DV62 0AA0

40

1 200

884

1 326

857

1 286

768

1 537

842

1 263

6RA8093 4DV62 0AA0

40

1 600

1 255

1 883

1 213

1 819

1 139

2 279

1 190

1 785

6RA8095 4DV62 0AA0

40

2 000

1 477

2 216

1 435

2 152

1 326

2 653

1 404

2 106

6RA8098 4DV62 0AA0

40

3 000

2 288

3 432

2 189

3 283

2 164

4 328

2 178

3 267

480 V 3 AC

6RA8013 6FV62 0AA0

45

15

13.9

20.8

13.5

20.2

12.6

25.2

13.9

20.8

6RA8018 6FV62 0AA0

45

30

24.9

37.3

24.2

36.3

22.4

44.8

24.9

37.3

6RA8025 6FV62 0AA0

45

60

53.1

79.6

51.8

77.7

47.2

94.4

53.1

79.6

6RA8028 6FV62 0AA0

45

90

78.2

117

76

114

72.2

144

78.2

117

6RA8031 6FV62 0AA0

45

125

106

159

103

155

95.4

190

106

159

6RA8075 6FV62 0AA0

40

210

164

247

161

242

136

273

157

236

6RA8078 6FV62 0AA0

40

280

226

340

219

328

201

402

215

323

6RA8082 6FV62 0AA0

40

450

320

480

311

466

274

548

306

460

6RA8085 6FV62 0AA0

40

600

470

706

453

680

410

820

450

675

6RA8087 6FV62 0AA0

40

850

658

987

634

951

579

1 159

626

939

6RA8091 6FV62 0AA0

40

1 200

884

1 326

857

1 286

768

1 537

842

1 263

575 V 3 AC

6RA8025 6GV62 0AA0

45

60

53.1

79.6

51.8

77.7

47.2

94.4

53.1

79.6

6RA8031 6GV62 0AA0

45

125

106

159

103

155

95.4

190

106

159

6RA8075 6GV62 0AA0

40

210

164

247

161

242

136

273

157

236

6RA8081 6GV62 0AA0

40

400

300

450

292

438

247

494

285

428

6RA8085 6GV62 0AA0

40

600

470

706

453

680

410

820

450

675

6RA8087 6GV62 0AA0

40

850

658

987

634

951

579

1 159

626

939

6RA8090 6GV62 0AA0

40

1 100

804

1 207

782

1 173

689

1 379

766

1 150

6RA8093 4GV62 0AA0

40

1 600

1 255

1 883

1 213

1 819

1 139

2 279

1 190

1 785

6RA8095 4GV62 0AA0

40

2 000

1 663

2 494

1 591

2 386

1 568

3 136

1 569

2 354

6RA8096 4GV62 0AA0

40

2 200

1 779

2 669

1 699

2 549

1 697

3 394

1 678

2 517

6RA8097 4GV62 0AA0

40

2 800

2 136

3 204

2 044

3 066

2 022

4 044

2 024

3 036

690 V 3 AC

6RA8086 6KV62 0AA0

40

760

598

898

575

863

532

1 065

569

853

6RA8090 6KV62 0AA0

40

1 000

737

1 105

715

1 072

639

1 279

702

1 053

6RA8093 4KV62 0AA0

40

1 500

1 171

1 757

1 140

1 710

1 036

2 073

1 116

1 674

6RA8095 4KV62 0AA0

40

2 000

1 589

2 383

1 522

2 283

1 505

3 011

1 503

2 255

6RA8097 4KV62 0AA0

40

2 600

1 992

2 989

1 906

2 859

1 887

3 774

1 876

2 815

830 V 3 AC

6RA8088 6LV62 0AA0

40

950

700

1 051

679

1 019

607

1 215

667

1 001

6RA8093 4LV62 0AA0

40

1 500

1 171

1 757

1 140

1 710

1 036

2 073

1 116

1 674

6RA8095 4LV62 0AA0

40

1 900

1 485

2 228

1 421

2 132

1 396

2 793

1 414

2 121

950 V 3 AC

6RA8096 4MV62 0AA0

40

2 200

1 674

2 511

1 603

2 404

1 570

3 141

1 588

2 382
























































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