We combine mechanics, electronics and information technology in one simulation environment.
This philosophy is implied by the name: Mechatronics is more than just mechanics and more than just electronics. Mechatronics is the integration of mechanical and electrical engineering with electronics, sensors, diagnostic equipment and information technology.
And this means:
With Mechatronics Support, the developers first create and analyze a mechatronic simulation model of the new machine. This allows all the key performance characteristics of a new machine to be determined and verified before the first (and then only) real prototype is built. This simulation process is an important source for quality improvements and development cost cutting and a valuable tool which you should utilize.
We offer this service.
We at Siemens do not consider ourselves as merely manufacturers of products, systems and plants, but as solution providers as well. With our Mechatronics Support service, we start helping you with the design of your new machine – with selective analysis and optimization using pure simulation models so that we can eliminate a prototype.
Virtual Prototyping
Mechatronics Support was previously only applied when the prototypes of new machines were unable to achieve the prescribed performance characteristics. However, it is far more effective to integrate a holistic simulated mechatronic assessment at a very early stage of product development.
Using our Mechatronics Support, it is then possible to create a mechatronic simulation model of the machine and obtain a virtual prototype instead of producing a real prototype or series of prototype models.
Computer-aided simulation tools are applied in a standardized procedure to test and analyze the virtual prototype under production conditions in simulation mode.
Early on in the development phase, it is possible to identify any weak points and rectify them economically and quickly.
Complete implementation
With our Mechatronics Support service, we offer the means of creating a simulation model which combines the mechanical machine components with the motors, converter systems, drive control and CNC/Motion Controller in such a way as to produce an intelligently controlled virtual machine.
Virtual Prototyping is the TOP feature of our Mechatronics Support service
Procedure
The scope of tasks to be performed is defined during theconsultation process during the machine design phase and provides the basis for a simulation quotation.Simulation of the machine with the FE model (finite element model) determines the forms of natural vibration, includes simulation of the closed-loop control drive systems and control technology and offers the means of calculating variations.Machine optimizationverifies the results obtained from the simulation on the prototype or the final machine design.
Mechatronics Support modules
The scope of services can be tailored to meet the customer's individual requirements and special needs. Service modules are provided for this purpose. These can be ordered individually or as packages – as in the case of Virtual Prototyping.
Whether you want to improve or upgrade an existing machine and wish to discuss possible options with experts in an initial technical consultation or whether you would like a feasibility assessment of new ideas at the development stage, our Mechatronics Support service can provide you with the individual help you need.
Example: FE model