Representative for the converter cabinets, three single-line circuit diagrams will be subsequently shown with the principal electrical design of the basic version. Another diagram shows a cabinet version with the options that are relevant from an electrical perspective.
Single-line circuit diagram, rated DC current ? 280 A
Single-line circuit diagram, rated DC current ? 850 A
Single-line circuit diagram, rated DC current ? 3 000 A
Single-line circuit diagram showing the options that are relevant from an electrical perspective
Assignment of terminals and connectors
Overview
Overview of the terminals and connector assignment of SINAMICS DC MASTER Cabinet. When using special options, additional terminals are available. A description is then provided in the particular option description.
Terminal strip
Function
Remark
Max. connectable conductor cross-section
Terminals
-X0 armature circuit supply
-X0
1 ... 3, PE
Supply, 3 AC armature circuit
Only from 15 up to 600 A, and only for option L00 (radio interference suppression filter), otherwise connected directly at the main switch or circuit breaker, -X0 is then no longer applicable.
Dependent on the rated current, refer to the technical data.
-X1 auxiliary power supply 400 V 3 AC /50 Hz or 460 V 3 AC /60 Hz
-X1
1 ... 3, PE
Supply, 3 AC auxiliary power supply
In the basic version, an auxiliary power supply of 400 V 3 AC /50 Hz or 460 V 3 AC/60 Hz is required. For different voltages, option Y04 (auxiliary voltage 3 AC not the same as the standard voltage) is required. If a 3 AC auxiliary voltage is not available, then option Y03 (auxiliary voltage 3 AC not available) can be specified, connection -X1 is then omitted. Note: For rated DC currents 15 up to 850 A, terminal X1 is only provided in conjunction with option L00.
Dependent on the option scope.
-X2 control terminals 24 V DC/230 V AC
-X2
1, 2
Group fault signal, tripped circuit breaker
Isolated contacts for 24 V DC up to max. 230 V AC.
2.5 mm2
3, 4
External Emergency Stop pushbutton
Not for option L57 or L59, circuit with 230 V AC, An isolated, external contact (NC contact) is expected, which initiates the external Emergency Stop.
2.5 mm2
5, 6
Control interlocking of main contactor
Only for option B30 (interlocking possibility for the supply circuit breaker), circuit with 230 V AC, an external isolated contact to open the main contactor (up to 850 A) or infeed circuit breaker (from 950 A and higher) is expected. The wire jumpers inserted between these terminals in the factory must be removed.
2.5 mm2
21, 22
External EMERGENCY OFF/ EMERGENCY STOP reset
Only for option L57 or L59, 24 V DC circuit.
2.5 mm2
23 ... 26
External EMERGENCY OFF/ EMERGENCY STOP pushbutton
Only for option L57 or L59, the external EMERGENCY OFF pushbutton should be connected with channel 1 (NC contact) at terminals 23, 24, and with channel 2 (NC contact) at terminals 25, 26. The wire jumpers inserted between these terminals in the factory must be removed. 24 V DC circuit.
2.5 mm2
31 ... 40
Ground fault signal, fault and alarm
Only for option L87 or L88 (ground fault monitoring in an ungrounded line supply), two isolated changeover contacts of the ground fault monitor for 24 V DC up to max. 230 V AC. These contacts can be parameterized to the required signals. A test can be initiated using an external pushbutton connected at terminals 37 and 38. A reset can be initiated using an external pushbutton (NC contact) connected at terminals 39, 40.
2.5 mm2
31 ... 40
Fault current relay trip
Only for option L82 (fault current monitoring in an ungrounded line supply), an isolated changeover contact of the fault current relay for 24 V DC up to max. 230 V AC at terminals 31 to 33 signals the trip; an external pushbutton can be connected to terminals 37 and 38 to initiate a test trip. A reset can be initiated using an external pushbutton (NC contact) connected at terminals 39, 40.
2.5 mm2
41 ... 43
Ruptured fuse/disconnector position 7VV3002
Only for option B83 (overvoltage protection), isolated signaling contact, which signals a ruptured fuse or the disconnector position in the overvoltage protection, for 24 V DC up to max. 230 V AC.
2.5 mm2
51, 52, PE
24 V DC supply voltage
Only for option L07 (24 V DC external power supply).
4 mm2
61 ... 64, PE
Motor holding brake
Only for option Y51 (motor holding brake), supply and feeder for a motor holding brake, 230 V 1 AC.
2.5 mm2
-X3 motor interface (field, fan)
-X3
1, 2, PE
Motor connection, field circuit
Connectable cross-section depends on the selected cabinet type of at least 2.5 mm2 up to 10 mm2 at 40 A – and for option L85 (field current 85 A) up to 35 mm2 can be connected.
Dependent on the cabinet type, refer to the technical data.
3 ... 5, PE
Feeder, motor fan 1
4 mm2
6 ... 8, PE
Feeder, motor fan 2
Only for options W70 to W91.
4 mm2
-X4 auxiliary power supply 1 AC 230 V (optional)
-X4
1, 2, PE
Supply, cabinet lighting
Only for option L50 (cabinet lighting and service outlet), 230 V 1 AC, max. fuse 16 A, connectable cross-section, max. 2.5 mm2.
2.5 mm2
3, 4, PE
Supply, cabinet heating
Only for option L55 (cabinet anti-condensation heating), 230 V 1 AC, max. fuse 16 A.
2.5 mm2
5, 6, PE
Supply, motor heating
Only for option A30 (anti-condensation heating for the motor up to max. 2 000 W, 230 V), 230 V 1 AC, max. fusing 16 A.
2.5 mm2
Terminals 1-3-5 and 2-4-6 can be connected on the customer side by inserting a wire jumper, so that these three options can also be supplied together.
6, 7, PE
Feeder, motor heating
Only for option A30 (anti-condensation heating for the motor up to max. 2 000 W, 230 V), 230 V 1 AC.
2.5 mm2
-X71 TMC for CUD left (standard)
-X71
1 ... 64
Input/output signals of the left-hand CUD
On the terminal strip, all signals are available that exist at the CU, binary inputs/outputs, analog inputs/outputs, input for an incremental encoder, temperature measuring input, peer-to-peer interface.
1.5 mm2
-X72 TMC for CUD right (optional)
-X72
1 ... 64
Input/output signals of the right-hand CUD
Only for option G10 or G11 (additional CU right) On the terminal strip, all signals are available that exist at the CU, binary inputs/outputs, analog inputs/outputs, input for an incremental encoder, temperature measuring input, peer-to-peer interface.
1.5 mm2
SINAMICS DC MASTER Converter interfaces
X100, X101
DRIVE-CLiQ
Only with the Advanced CUD (option G00, G11)
X126
PROFIBUS
The standard CUD and/or Advanced CUD, or for commissioning, integrated in the cabinet door (option L91).
X165, X166
Parallel interface
The standard CUD and/or Advanced CUD.
X178
RS485 interface
Assigned as standard, as this is used to connect the AOP30.
(X179)
(RS232 interface)
For use as USS interface; cannot be used in parallel to interface X178.
XT1
Analog tachometer
The Terminal Module Cabinet (TMC -X71, -X72)
The Terminal Module Cabinet (TMC) allows cables associated with CUD standard signals to be connected in the lower section of the SINAMICS DC MASTER Cabinet that is easy to access (e.g. digital and analog inputs/outputs, peer-to-peer interface, incremental encoder, temperature sensor). This is possible, as the appropriate interfaces (X177 of the CUD) are routed to the TMC using an adapter board (X71, X72).
TMC terminals
Connection diagram of the TMC with typical connections (max. 1.5 mm2)
Terminals at the Terminal Module Cabinet X71/X72
Assignment of terminals X71 (left-hand CUD) and X72 (right-hand CUD)
Connections for temperature sensor (motor interface 1)
53
Temp 1
Sensor acc. to p50490 The cable to the temperature sensor on the motor must be shielded and connected to ground at both ends. The cables for the Temp 1 and Temp 3 connections to the temperature sensor must be approximately the same length. The sense cable (Temp 2) is used for compensating the cable resistances. If you are not using a sense cable, terminals 54 and 55 must be connected.
54
Temp 2 (sense cable)
55
Temp 3
Terminals for ground and the 24 V DC supply
56
M
Ground, analog
57, 58, 59, 60
24 V DC
24 V supply (output)
24 V DC, short-circuit proof, max. load 200 mA (terminals 9, 10, 57, 58, 59 and 60 together), internal supply referred to ground, digital and ground, analog
61, 62, 63, 64
M
Ground, digital
C98043-A7119 TMC (Terminal Module Cabinet)
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