Siemens
СРЕДСТВА ПРОМЫШЛЕННОЙ АВТОМАТИЗАЦИИ
официальный партнер Сименс
Каталог СА01 2017
архивный
(4872) 700-366
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Current Monitoring Relays

More information

Home page, see http://www.siemens.com/relays

 

Industry Mall, see http://www.siemens.com/product?3RR24

 



The SIRIUS 3RR24 current monitoring relays for IO-Link are suitable for the load monitoring of motors or other loads. In three phases they monitor the rms value of AC currents for overshooting or undershooting of set threshold values.

Whereas apparent current monitoring is used above all in connection with the rated torque or in case of overload, the active current monitoring option, which is also selectable, can be used to observe and evaluate the load factor over a motor's entire torque range.

The 3RR24 current monitoring relays for IO-Link can be integrated directly in the feeder by mounting onto the 3RT2 contactor; separate wiring of the main circuit is therefore superfluous. No separate transformers are required.

For a line-oriented configuration or simultaneous use of an overload relay, terminal brackets for stand-alone installation are available for separate standard rail mounting.

The SIRIUS 3RR24 current monitoring relays for IO-Link also offer many other options based upon the monitoring functions of the conventional SIRIUS 3RR21, 3RR22 monitoring relays:

  • Measured value transmission to a controller, inc. resolution and unit, may be parameterizable as to which value is cyclically transmitted
  • Transmission of alarm flag to a controller
  • Full diagnosis capability by inquiry as to the cause of the fault in the diagnosis data set
  • Remote parameterization is also possible, in addition to or instead of local parameterization
  • Rapid parameterization of the same devices by duplication of the parameterization in the controller
  • Parameter transmission by upload to a controller by IO-Link call or by parameter server (if IO-Link master from IO-Link Specification V 1.1 and higher is used)
  • Consistent central data storage in the event of parameter change locally or via a controller
  • Automatic reparameterizing when devices are exchanged
  • Blocking of local parameterization via IO-Link possible
  • Faults are saved in parameterizable and non-volatile fashion to prevent an automatic start-up after voltage failure and make sure diagnosis data is not lost
  • By integration into the automation level the option exists of parameterizing the monitoring relay at any time via a display unit or displaying the measured values in a control room or locally at the machine/control cabinet.

Even without communication via IO-Link the devices continue to function fully autonomously:

  • Parameterization can take place locally at the device, independently of a controller.
  • In the event of failure or before the controller becomes available the monitoring relays work as long as the control supply voltage (24 V DC) is present.
  • If the monitoring relays are operated without the controller, the 3RR24 monitoring relays for IO-Link have, thanks to the integrated SIO mode, an additional semiconductor output, which switches when the adjustable warning threshold is exceeded.

Thanks to the combination of autonomous monitoring relay function and integrated IO-Link communication, redundant sensors and/or analog signal converters – which previously took over the transmission of measured values to a controller, leading to considerable extra cost and wiring outlay – are no longer needed.

Because the output relays are still present, the monitoring relays increase the functional reliability of the system, since the controller can only fulfill the control tasks if the current measured values are available, whereas the output relays can also be used for the disconnection of the system if limit values that cannot be reached during operation are exceeded.

For more information on the IO-Link communication system, see "Industrial Communication".

Notes on security

In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens products and solutions only represent one component of such a concept. For more information on the topic of Industrial Security, seehttp://www.siemens.com/industrialsecurity.

3RR24 overview table

Features

3RR24

Benefits

General data

Sizes

S00, S0, S2

  • Are coordinated with the dimensions, connections and technical characteristics of the other devices in the SIRIUS modular system (contactors, soft starters, etc.)
  • Permit the mounting of slim-line and compact load feeders in widths of 45 mm (S00 and S0) and 55 mm (S2)
  • Simplify configuration

Dimensions in mm
(W x H x D)

  • Screw terminals


S00: 45 x 79 x 80,
S0: 45 x 87 x 91,
S2: 55 x 99 x 112

  • Spring-type terminals

S00: 45 x 90 x 80,
S0: 45 x 109 x 92,
S2: 55 x 99 x 112

Current range

S00: 1.6 ... 16 A

S0: 4 ... 40 A

S2: 8 ... 80 A

  • Is adapted to the other devices in the SIRIUS modular system
  • Just a single version per size with a wide setting range enables easy configuration

Permissible ambient operating temperature:

-25 ... +60 °C

  • Suitable for applications in the control cabinet, worldwide

Monitoring functions

Current overshoot

? (3-phase)

  • Provides optimum inverse-time delayed protection of loads against excessive temperature rises due to overload
  • Enables detection of filter blockages or pumping against closed gate valves
  • Enables drawing conclusions about wear, poor lubrication or other maintenance-relevant phenomena

Current undershoot

? (3-phase)

  • Enables detection of overload due to a slipping or torn belt
  • Ensures protection of pumps against dry running
  • Facilitates monitoring of the functions of resistive loads such as heaters
  • Permits energy savings through monitoring of no-load operation

Apparent current monitoring

? (selectable)

  • Precision current monitoring especially in a motor's rated and upper torque range

Active current monitoring

? (selectable)

  • Optimum current monitoring over a motor's entire torque range through the patented combination of power factor and apparent current monitoring

Range monitoring

? (3-phase)

  • Simultaneous monitoring of current overshoot and undershoot with a singe device

Phase failure, open circuit

? (3-phase)

  • Minimizes heating of three-phase motors during phase failure through immediate disconnection
  • Prevents operation of hoisting equipment with reduced load carrying capacity

Phase sequence monitoring

?
(selectable)

  • Prevents starting of motors, pumps or compressors in the wrong direction of rotation

Internal ground-fault detection (residual current monitoring)

? (selectable)

  • Provides optimum protection of loads against high-resistance short circuits or ground faults due to moisture, condensed water, damage to the insulation material, etc.
  • Eliminates the need for additional special equipment.
  • Saves space in the control cabinet
  • Reduces wiring outlay and costs

Blocking current monitoring

? (selectable)

  • Minimizes heating of three-phase motors when blocked during operation through immediate disconnection
  • Minimizes mechanical loading of the system by acting as an electronic shear pin

Operating hours counter

  • Gives the time during which there was a measurable current in at least 2 current paths
  • As an indicator for upcoming maintenance or replacement of machine and system components

Operating cycles counter

  • Is incremented by one each time a breaking operation is detected, in other words a transition from three-phase current flow to no measurable current flow
  • As an indicator for upcoming maintenance or replacement of contact blocks

Features

RESET function

  • Allows manual or automatic resetting of the relay
  • Resetting directly on the device, or by switching the control supply voltage off and on or via IO-Link (remote RESET)

ON-delay time

0 ... 999.9 s

  • Enables motor starting without evaluation of the starting current
  • Can be used for monitoring motors with lengthy start-up

Tripping delay time

0 … 999.9 s

  • Permits brief threshold value violations during operation
  • Prevents frequent warnings and disconnections with currents near the threshold values

Operating and display elements

Displays and buttons

  • For setting the threshold values and delay times
  • For selectable functions
  • For quick and selective diagnostics
  • Displays for permanent indication of measured values

Integrated contacts

1 CO contact, 1 semiconductor output (in SIO mode)

  • Enable disconnection of the system or process when there is an irregularity
  • Can be used to output signals

Design of load feeders

Short-circuit strength up to 100 kA at 690 V

(in conjunction with the corresponding fuses or the corresponding motor starter protector)

  • Provides optimum protection of the loads and operating personnel in the event of short circuits due to insulation faults or faulty switching operations

Electrical and mechanical matching to 3RT2 contactors

  • Simplifies configuration
  • Reduces wiring outlay and costs
  • Enables stand-alone installation as well as space-saving direct mounting

Spring-type terminals for main circuit (for S00, S0) and auxiliary circuits

? (optional)

  • Enables fast connections
  • Permits vibration-resistant connections
  • Enables maintenance-free connections

Other features

Suitable for single- and three-phase loads

  • Enables the monitoring of single-phase systems through parallel infeed at the contactor or looping the current through the three phase connections

Wide setting ranges

  • Reduce the number of variants
  • Minimize the configuration outlay and costs
  • Minimize storage overheads, storage costs, tied-up capital

Power supply

24 V DC

  • direct via IO-Link master or via an external auxiliary voltage independent of the IO-Link
  • Minimizes the configuring outlay and costs


? Available

Possible ways of combining the 3RR24 monitoring relay with the 3RT2 contactor for IO-Link

Monitoring relays

Current range

Contactors (type, size, rating)

 

Type

A

3RT201
S00
3/4/5.5/7.5 kW

3RT202
S0
5.5/7.5/11/15/18.5 kW

3RT203
S2
18.5/22/30/37 kW

3RR2441

1.6 … 16

With stand-alone installation support

With stand-alone installation support

3RR2442

4 … 40

With stand-alone installation support

With stand-alone installation support

3RR2443

8 … 80

With stand-alone installation support

With stand-alone installation support



? Possible

Notes:

Devices required for communication via IO-Link:

  • Any controller that supports the IO-Link (e.g. ET 200SP with CPU or S7-1200)
  • IO-Link master (e.g. CM 4xIO-Link for SIMATIC ET 200SP or SM 1278 for S7-1200)

See "Industrial communication -> IO-Link".

Each monitoring relay requires an IO-Link channel.

Article No. scheme

Product versions

Article number

3RR24 monitoring relay, digitally adjustable with IO-Link

3RR2

4

4

?

?

A

A

4

0

Size

S00

   

1

      

S0

   

2

      

S2

   

3

      

Connection type

Screw terminals

     

1

    

Spring-type terminals

     

2

    

Example

3RR2

4

4

1

1

A

A

4

0



Note:

The article number scheme shows an overview of product versions for better understanding of the logic behind the article numbers. For your orders please use the article numbers quoted in the selection and ordering data.

















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